摘要:
Oxide refractory materials (for example, alumina-zirconia mixtures) can be cast to have an extremely fine crystal structure by casting them onto a non-reactive, non-melting particulate solid cooling media of a material other than that of the oxide refractory material (for example, steel spheres having a size ranging from about 5 to about 60 mm). By using steel spheres as the cooling media, the spheres can be removed from the solidified material with a magnet. The solidified material, when crushed and graded, has exceptional utility as an extremely tough abrasive grain.
摘要:
A method of manufacturing granulated ferronickel by deoxidizing fused ferronickel containing no less than 0.1%, preferably 0.2 to 3.0%, of carbon with addition of a deoxidizing agent such as Al, ferrosilicon ferromanganese and the like, while blowing inert gas into the melt and/or with use of a vacuum degassing apparatus if necessary, and then water granulating the deoxidized metal. The granulated ferronickel thus obtained is small in size and convenient to handle.
摘要:
A device for the manufacture of spherical metallic powder comprising a vertical cylinder-conical vessel having in an upper part, means for introduction of a stream of liquid metal and for atomizing said stream using jets of gas and, in a lower part, gas inlet means for producing upwardly inclined tangential jets of gas for generating vortices along an ascending spiral centered on the axis of the vessel. The device also comprises a gas outlet connected to a cyclone dust remover whereby metal powder carried by the gas is separated from the gas, the gas outlet of the cyclone dust remover being connected to the gas inlet means and the dust outlet of the cyclone dust remover being connected to a duct opening into the vessel in the immediate vicinity of the jets produced by the gas inlet means.
摘要:
A microsphere of solder having a metallic core, in which the thickness of the solder coating of the microsphere is more than 20 microns, can be produced by a process comprising preparing a sheet having a plurality of hollows provided all over the sheet, placing a spherical grain of a metal together with at least one grain of solder in each of said hollows, the metallic grain having wettability for solder, then heating the grains in the hollow in the presence of a flux to coat the metallic grain with the solder, and recovering a spherical solder bead having a metallic core.
摘要:
An apparatus is set forth wherein powder is produced by melting metal in a melting furnace where it is then poured into a tundish which directs the molten metal onto a spinning disc means. The tundish is located at the center of a nozzle plate which contains a plurality of annular nozzle means for directing a coolant flow downwardly around the spinning disc means at different radial positions. Controls are provided for controlling atmosphere in said apparatus. Further, controls are provided to control the speed of the disc means and the mass flow of the cooling fluid through each of the nozzle means.
摘要:
A steel powder suited for powder metallurgical purposes consists of an amorphous to compact-grained, essentially dendrite-free material with irregularly cornered particle shape. Such a steel powder may be produced by causing molten steel to form at least one discrete, relatively thin film on a relatively cold metal surface of great cooling capacity, causing the thin film to solidify extremely rapidly on the metal surface to form a brittle amorphous to compact-grained, in principle completely dendrite-free steel film, and crushing or grinding the brittle film into a powder of an irregularly cornered particle shape.
摘要:
Oxide refractory materials (for example, aluminazirconia mixtures) can be cast to have an extremely fine crystal structure, by casting a melt of oxide refractory materials onto a non-reactive, non-melting particulate solid cooling media of a material other than that of the oxide refractory material (for example, steel spheres having a size ranging from about 5 to about 60 millimeters). The casting takes place within a solidification chamber having an opening in its lower end, through which the cooling media and solidified oxide refractory melt can be removed. According to one embodiment, the opening in the lower end of the solidification chamber is either temporarily completely blocked by a base, which is periodically removed to allow the recovery of cooling media and solidified oxide refractory melt, or continuously partially blocked by the base, so that the cooling media and solidified oxide refractory melt can be continuously recovered from the solidification chamber. According to another embodiment, no base at all is required, but the continuous discharge of cooling media and solidified oxide refractory melt is controlled by the angle of inclination of the cylinder which constitutes the solidification chamber. The solidified material, when crushed and graded, has exceptional utility as an extremely tough abrasive grain.
摘要:
A system for the conversion of liquid phases of non-metallic substances into solid phases, especially polymerizable or crystallizable substances, provides a reaction chamber in the form of an upstanding substantially tubular-shaped hollow body, at the upper end of which there is introduced the liquid phase and at the lower end of which there is continuously withdrawn the solid phase. The reaction chamber is enclosed at least at its upper region containing the liquid phase by a jacket of polygonal cross-section, wherein the wall sections of the chamber which in cross-section is polygonal are formed in each case by a run of an endless band which bears against the associated jacket section, each such band moving continuously downwardly by means of the aforesaid run and being substantially synchronously driven with the remaining bands.
摘要:
Thermally induced porosity, which can lead to cracking in metal powders after consolidation, is believed to be caused by the entrapment of the inert gas used for atomization within the metal powders. The addition of an activating agent to the molten alloy prior to atomization with an inert gas, such as argon, serves to substantially reduce the porosity of metal powders. Suitable activating agents are characterized by an ability to rapidly diffuse to the surface of a molten metal particle and an affinity for oxygen. Activating agents that are useful for high nickel alloys and highly alloyed steels include magnesium, calcium, lithium, silicon, and rare earths.
摘要:
Apparatus for manufacturing spherical hollow particles which provides a large number of individual linear water jets arranged in a ring and converging at a single point, so that a molten metal may be passed through this ring of water jets and converging point.