Abstract:
The present invention relates to a nozzle for use in a metalworking process, whereby the nozzle is designed to precisely deliver an oil-containing liquid and non-flammable gas mixture onto the interface between a metalworking tool and a workpiece, whereby the nozzle is comprised of a tip and a valve body affixed to one another. Furthermore, the present invention relates to a method for cooling and lubricating a tool and workpiece during a metalworking process.
Abstract:
The invention provides a drilling apparatus and method for drilling a hole in a workpiece. The drilling apparatus includes means for rotating a drill bit and means for advancing the rotating drill bit into a workpiece to a first depth. The drilling apparatus further includes means for dwelling the drill bit within the workpiece at the first depth for a dwell time and means for further advancing the rotating bit to a second depth after the dwell time has expired. The drilling method includes rotating a drill bit and advancing the rotating drill bit into the workpiece to a first depth. The method farther includes dwelling the drill bit within the workpiece at the first depth for a dwell time and further advancing the rotating bit to a second depth after the dwell time has expired.
Abstract:
A pilot tool assembly for a core drill comprises a pilot tool unit that fits within the core drill and expandable means engagable with the interior surface of the core drill for releasably locking the pilot tool unit to the core drill, the pilot tool assembly being removable from the core drill by application of an axial force to the pilot tool unit. The pilot tool unit comprises a pilot tool that projects from the front end of the core drill and serves as a centering aid for the core drill. The pilot tool may be inserted into a predrilled pilot hole whereby to keep the core drill centered on a desired location. The pilot tool may be a small diameter drill that is used to drill the pilot hole.
Abstract:
A countersink cage for controlling a rotating countersink cutter to penetrate to a predetermined depth through a curved surface along a cutting axis. More specifically, the countersink cage comprises a top cage member with a top aperture which is formed for receiving the rotating countersink cutter axially therethrough. Rotatably attached to the top cage member is a bottom cage member. The bottom cage member has a bottom aperture aligning itself with the top aperture for receiving the rotating countersink cutter axially therethrough. Further, two contact members extend from the bottom cage member. The two contact members are sized and configured to contact the curved surface when the countersink cutter penetrates therethrough along the cutting axis to the predetermined depth.
Abstract:
A self-centering drill comprising: (a) a shank, a body, and a cutting end, all formed integrally in the drill; (b) the body interposed between the shank and the cutting end, the body having a pair of helical flutes and a corresponding pair of helical lands; (c) the cutting end including a substantially flat bottom section having primary cutting lips which are relief ground, the primary cutting lips forming a primary point angle, and a helical crown having a helical crown point tip that extends from the bottom section, the helical crown point tip having self-centering cutting lips; (d) wherein the outside edges of the bottom section are chamfered to form secondary cutting lips which are radially relieved, the secondary cutting lips forming a secondary point angle, (e) the primary point angle being greater than the secondary point angle.
Abstract:
An apparatus for radially adjusting a position of at least one tool cartridge includes a machine tool having rotatable, concentric, elongate, inner and outer drive spindles with at least one pocket formed in the outer drive spindle exposing at least one corresponding portion of the inner drive spindle. A wedge is disposed in each pocket for movement relative to the longitudinal axis of the inner drive spindle and is responsive to relative rotation of the inner drive spindle with respect to the outer drive spindle. Each wedge has a threaded surface operably engageable with either a threaded portion of the inner drive spindle, or a threaded portion of the outer drive spindle. A tool cartridge is operably engaged within each pocket of the outer drive spindle for radial movement relative to the longitudinal axis of the outer drive spindle in response to relative movement of the corresponding wedge. A ring spring is provided for urging each tool cartridge into operable engagement with the corresponding wedge with sufficient strength to maintain operable engagement at maximum rotational speed. A controller is provided for controlling the relative rotation of the inner spindle with respect to the outer spindle in response to at least one input signal. The controller can compensate for wear of a tool connected to the tool cartridge with relative rotation of the inner spindle with respect to the outer spindle. The controller can also adjustably position each tool cartridge with respect to the outer spindle during a machining operation.
Abstract:
Cutting tool, such as a gun reamer or a drill, with a rotating cutting blade and a rotating support member for supporting the workpiece, where at least one of the cutting blade and the support member are selectively biased. The selective bias on the blade and/or the support member is preferably effected by selectively pressurized fluid which bears on the blade member and/or the support member.
Abstract:
A compact autofeed drill is provided and generally comprises an elongate housing having opposed ends, a motor disposed within the housing, an elongate drill bit, a drill bushing, an actuation device, and a resilient member. The motor is disposed within the housing intermediate the opposed ends. The drill bit is operably connected to the motor and is capable of extending from the housing through one end thereof. The drill bushing is operably connected to the housing and defines a bore, where the drill bushing at least partially surrounds the drill bit as the drill bit extends from the housing through the bore. The actuation device is remotely disposed with respect to the housing and is operably connected thereto, wherein the actuation device is capable of causing the motor to rotate the drill bit and is also capable of causing the drill bit to extend from the housing. The resilient member is operably connected between the housing and the motor and is capable of retracting the drill bit into the housing upon deactuation of the actuation device. The housing is generally cylindrical and defines a central axis, wherein the axis is substantially perpendicular to the end of the housing through which the drill bit extends. In addition, at least one of the motor and the drill bit may be axially moveable with respect to the housing to facilitate extension of the drill bit from the housing. Generally, the drill is adapted to drill a hole in a workpiece and a portion of the housing is adapted to collect chip swarf produced by the drill bit as the hole is drilled. The actuation device may operate under, for example, pneumatic control or electrical control, wherein the control causes the motor to rotate the drill bit and also causes the drill bit to extend from the housing. An associated drilling method and apparatus are also provided.
Abstract:
A printed circuit board drilling machine, with a well-designed outer shape, providing excellent operability and maintainability, which sequentially makes a number of holes in at least one printed circuit board, placed on a table 22 moved in an XY plane, by using a drill driven by a spindle motor 27. The machine has openable/closable doors 20 and 21 which is separated into an upper door and a lower door in a front portion. The upper door 20 opens upward, while the lower door 21 opens downward. The upper door 20 comprises transparent material. Upon maintenance, the doors 20 and 21 are opened, and the table 22 is moved inwardly. Thus, the distance from the outside of the machine to the spindle motor 27 and its peripheral parts can be reduced, and maintenance can be easily performed with respect to the spindle motor 27 and its peripheral parts.
Abstract:
A method and materials for drilling through-holes in printed circuit boards with a drilling tool is disclosed. The method involves the use of a lubricating entry material placed on the top surface of a stack of printed circuit boards and a lubricating backup board placed beneath the bottom surface of the stack of printed circuit boards. The lubricating entry material has a core with skins attached on both sides by a lubricant/adhesive. Similarly, the backup board has a core with skins attached on both sides by a lubricant/adhesive. The skins are hard enough to support the top and bottom surfaces of the printed circuit boards and thereby reduce burring at the entry point and exit point of the through-hole. The lubricant/adhesive coats the drilling tool during the drilling operation to reduce friction and thereby reduce the temperature of the drilling tool.