Impact extrusion method, tooling and product

    公开(公告)号:US11383281B2

    公开(公告)日:2022-07-12

    申请号:US16055404

    申请日:2018-08-06

    摘要: A hollow preform impact extruded from a metal billet to produce a progressing wall at a transition wall thickness. An axially forward portion of the progressing wall is ironed by extrusion past an extrusion point to form a sidewall portion of a lesser thickness. Extruding is stopped while some of the billet remains to form the closed bottom end. The preform has a bottom portion, a sidewall portion and a transition wall portion extending between the bottom portion and the sidewall portion. The transition wall portion is thicker than the sidewall portion and can be formed into at least part of the rim of an expansion shaped container. An impact extrusion punch has a central axis, an axially forward, impact surface for impacting metal to be extruded, a transition region for directing material displaced by the impact surface and a rear extrusion point for ironing material extruded past the transition region.

    SHAPED METAL CONTAINER, MICROSTRUCTURE, A METHOD FOR MAKING A SHAPED METAL CONTAINER
    5.
    发明申请
    SHAPED METAL CONTAINER, MICROSTRUCTURE, A METHOD FOR MAKING A SHAPED METAL CONTAINER 审中-公开
    形状金属容器,微结构,制作形状金属容器的方法

    公开(公告)号:US20160256910A1

    公开(公告)日:2016-09-08

    申请号:US15027969

    申请日:2014-10-07

    IPC分类号: B21D26/049 B65D1/02

    摘要: The principles of the present invention further provide both a shaped metal container and its preforms that exhibit a rounded grain structure characteristic created by an annealing process and a method for making a shaped metal container. The process of making said metal container results in a quicker process time and uses less metals (at least 10% metal weight savings), thus allowing for a decrease in the costs of making such shaped metal containers. A shaped metal container may include work hardened rolled sheet-metal defining a sidewall, an opening, and a base, where at least one section along the sidewall has grains with an average aspect ratio less than about 4 to 1.

    摘要翻译: 本发明的原理还提供了一种成形金属容器及其预成型件,其呈现由退火工艺产生的圆形晶粒结构特征和用于制造成形金属容器的方法。 制造所述金属容器的过程导致更快的处理时间并且使用更少的金属(至少10%的金属重量节省),从而可以降低制造这种成形金属容器的成本。 成形金属容器可以包括限定侧壁,开口和基部的加工硬化的轧制金属板,其中沿着侧壁的至少一个部分具有平均纵横比小于约4比1的晶粒。

    SYSTEM AND METHOD FOR FORMING A METAL BEVERAGE CONTAINER USING BLOW MOLDING
    6.
    发明申请
    SYSTEM AND METHOD FOR FORMING A METAL BEVERAGE CONTAINER USING BLOW MOLDING 审中-公开
    使用吹塑成型金属饮料容器的系统和方法

    公开(公告)号:US20160228935A1

    公开(公告)日:2016-08-11

    申请号:US15098713

    申请日:2016-04-14

    摘要: A system and method of manufacturing a metal vessel may include providing a preform being formed of work hardened aluminum. The preform may have an open portion, a closed portion, and body portion. A multiple segment mold may be closed around the preform. The multiple segment mold may include at least one projecting portion operative to partially deform the preform while closing the mold. The preform may be blow molded by causing a step-like change in pressure within the preform to cause the preform to take a shape defined by the mold when the mold is in the closed position. The molded preform may be removed from the mold.

    摘要翻译: 制造金属容器的系统和方法可以包括提供由加工硬化铝形成的预制件。 预成型件可以具有开口部分,封闭部分和主体部分。 多段模具可围绕预制件封闭。 多段模具可以包括至少一个突起部分,其可操作以在关闭模具的同时部分地使预成型件变形。 预成型件可以通过在预成型件内产生阶梯状的压力变化来吹塑,以使得当模具处于关闭位置时,预​​制件采取由模具限定的形状。 模制的预成型件可以从模具中移除。

    System and method for forming a metal beverage container using blow molding
    7.
    发明授权
    System and method for forming a metal beverage container using blow molding 有权
    用吹塑法形成金属饮料容器的系统和方法

    公开(公告)号:US09321093B2

    公开(公告)日:2016-04-26

    申请号:US14551941

    申请日:2014-11-24

    摘要: A system and method of manufacturing a metal vessel may include providing a preform being formed of a work hardened metal. The preform may have an open portion, a closed end portion, and body portion. A multiple segment mold may be closed around the preform. The preform may be blow molded by causing a step-like change in pressure within the preform to cause the preform to take a shape defined by the mold. The molded preform may be removed from the mold.

    摘要翻译: 制造金属容器的系统和方法可以包括提供由加工硬化金属形成的预制件。 预成型件可以具有开口部分,封闭端部分和主体部分。 多段模具可围绕预制件封闭。 预成型件可以通过在预成型件内产生阶梯状的压力变化而使其成型,从而使预制件具有由模具限定的形状。 模制的预成型件可以从模具中移除。

    Methods of pressure forming metal containers and the like from preforms having wall thickness gradient
    8.
    发明申请
    Methods of pressure forming metal containers and the like from preforms having wall thickness gradient 有权
    从具有壁厚梯度的预制件形成金属容器等的方法

    公开(公告)号:US20110167886A1

    公开(公告)日:2011-07-14

    申请号:US12930557

    申请日:2011-01-10

    IPC分类号: B21D26/049 B21D26/02

    CPC分类号: B21D26/049 B21D51/24

    摘要: A method of forming a bottle-shaped or other contoured metal container by providing a hollow metal preform having a closed end and a wall thickness that decreases progressively in a direction away from the closed end, and subjecting the preform to internal fluid pressure to cause the preform to expand against the wall of a die cavity defining the desired container shape. The method may be employed in pressure-ram-forming procedures wherein a punch is advanced by means of a backing ram into the die cavity to displace and deform the closed end of the preform.

    摘要翻译: 通过提供一种中空金属预成型件来形成瓶形或其它成型金属容器的方法,所述中空金属预成型件具有封闭端和壁厚,该方法在远离封闭端的方向上逐渐减小,并使预制件受到内部流体压力, 预制件相对于限定所需容器形状的模腔的壁膨胀。 该方法可以用于压力冲压成形程序,其中冲头通过衬垫柱塞前进到模腔中以移动和变形预成型件的封闭端。

    Methods of and apparatus for forming hollow metal articles
    9.
    发明申请
    Methods of and apparatus for forming hollow metal articles 有权
    中空金属制品成型方法及装置

    公开(公告)号:US20050252263A1

    公开(公告)日:2005-11-17

    申请号:US11125565

    申请日:2005-05-09

    摘要: In hydroforming of hollow metal articles in a die, such as pressure-ram-forming procedures, a method of decreasing cycle time of the forming process, while ensuring acceptable product properties and avoiding failures, by modeling the process using finite element analysis to establish a pressure-time history that optimizes the forming operation and applies failure limits to selected variables such as minimum wall thickness or maximum strain rate, and transferring this pressure-time history to a computer controlling the forming process. Thermocouple and/or continuity sensors are incorporated into the die wall and connected to the computer so as to provide active feedback from the die to the control of the process.

    摘要翻译: 在模具中的中空金属制品的液压成型中,例如压力冲击成形步骤,通过使用有限元分析建模方法,通过对该方法进行建模,同时确保成型过程的循环时间,同时确保可接受的产品性质和避免故障, 压力时间历史,优化成形操作,并将故障限制应用于选定的变量,如最小壁厚或最大应变速率,并将该压力时间历史传送到控制成型过程的计算机。 热电偶和/或连续传感器被并入模具壁并连接到计算机,以便提供来自模具的主动反馈到过程的控制。

    Hollow article internal pressure forming apparatus and method
    10.
    发明授权
    Hollow article internal pressure forming apparatus and method 失效
    中空制品内压成型装置及方法

    公开(公告)号:US4362037A

    公开(公告)日:1982-12-07

    申请号:US200156

    申请日:1980-10-24

    CPC分类号: B21D26/033 B21D26/049

    摘要: An upper die is movable by a ram downwardly against a lower die with the dies enclosing a hollow article such as a knobshell in die cavities thereof. RAM continued downward movement of the closed dies forces a piston connected to the lower die downwardly against hydraulic fluid of a containing cylinder forcing the hydraulic fluid internally of the knobshell through the neck thereof forming the knobshell outwardly against the die cavity surfaces. The piston size compared to the knobshell size automatically creates a reactive force reversely tending to maintain the dies closed greater than the internal knobshell forming force tending to separate the dies. After knobshell forming, reverse ram movement first relieves piston pressure against the hydraulic fluid and ultimately separates the dies with a knockout member being actuated to eject the formed knobshell. During forming, an automatic pressure relief valve maintains maximum hydraulic fluid pressure not exceeding a predetermined maximum pressure and an automatic fluid refill valve refills the cylinder with hydraulic fluid at separation of the dies for formed knobshell removal.

    摘要翻译: 上模具可以通过冲头向下移动抵靠下模具,模具在其模腔中包围诸如旋钮的中空制品。 RAM的持续向下运动使密封模具将与下模具连接的活塞向下压靠在容纳圆筒的液压流体上,迫使旋钮壳内部的液压流体通过其颈部向外形成针模腔表面。 与旋钮尺寸相比,活塞尺寸自动产生反作用力,反作用力使得模具闭合大于倾向于分离模具的内部旋钮形成力。 在旋钮形成之后,反向柱塞运动首先将活塞压力抵靠液压流体释放,并且最终将分离模具与正被致动的敲击构件分离以弹出形成的旋钮。 在成形期间,自动减压阀保持最大液压流体压力不超过预定的最大压力,并且自动流体补充阀在分离模具时用液压流体重新填充气缸,用于形成的旋钮拆卸。