Abstract:
A method of grinding the edge of a disc uses a grinding machine having mounted thereon a grooved grinding wheel, in which the groove is formed in situ using a forming wheel also mounted on the grinding machine. After a workpiece has been ground or after a succession of workpieces have been ground, re-engaging the grinding wheel and the forming wheel with the grinding wheel remaining in situ, to re-form the groove in the grinding wheel to correct for wear. A grinding machine comprises a grinding wheel, drive means therefor, a workhead and workpiece spindle and drive means therefor, a forming wheel and drive means therefor, means for moving the grinding wheel so as to plunge grind the edge of the grinding wheel to form a groove therein of precise cross section and means for effecting relative movement between the grinding wheel and the forming wheel to enable the grinding wheel to engage with the edge of a circular workpiece component mounted on the workpiece spindle to edge grind the component and wherein the forming wheel is also mounted on the workpice spindle for rotation therewith, and the grinding wheel is a resin bonded wheel.
Abstract:
A hydrostatic bearing assembly is provided for a carriage and guide rail combination in wich the carriage (12) straddles and is guided by the guide rail (18). The guide rail (18) presents two outwardly facing parallel faces (24, 26) which cooperate with a pair of inwardly directed spaced apart hydrostatic pads (28, 38) which, in use, are spaced by a working clearance from the parallel faces (24, 26) of the guide rail (18). One of the parallel faces (26) is machined to a high level of precision alignment and flatness, and the hydrostatic pad (28) cooperating therewith is fixed relative to the carriage, but is adapted to exert gap control via a servo system so as to control the motion of the carriage (12) along the rail (18). The second pad (38) is movably mounted on the carriage (12) and cooperates with the other face (24) of the rail (18) only to apply a force thereto, i.e. without any gap control. Consequently, the motion of the assembly along the rail (18) is dictated by the flatness and alignment of the precision machine surface (26) of the rail (18). There is also shown a method of guiding a housing, such as the carriage (12), relative to a fixed structure (such as a bed (10)) by means of the rail (18) by applying hydrostatic fluid under pressure to the rear of the movable pad (38) of the hydrostatic assembly so as to force the latter towards the guide rail (18) whilst providing hydrostatic fluid and pressure through fluid flow restrictor means to pockets in the fixed brackets (28) and floating brackets (38).
Abstract:
A twist action roller friction drive comprises a rotating drive bar (18) which drives in rotation a roller means (30, 32) the axis of rotation of which is inclined relative to the axis of a rotationally fixed driven member (26) with which the roller means engages. The inclined roller means comprises a single annular roller (32) urged from the inside into driving contact with the driven member by one or more hydrostatic pads. The driven member is a tube (26) and the skewed annular roller is in frictional engagement with the bore of the tube. In a typical use, the tube is fixed to the carriage of a machine tool and is aligned with the machine axis. Oil for the hydrostatic pad(s) acting on the roller is supplied through the drive bar along the axis thereof. At its trailing end, the drive bar rotationally drives a skewed roller assembly in which the annular roller is incorporated, the remote forward end of the drive bar being driven in rotation, as by an electric motor. Axial movement of the driven member is principally determined by the angle of skew of the roller so that if this angle is made very small, similarly small precise axial movements of the driven member of as little as 1 nm (nanometre) or less can be readily achieved, per revolution of the drive bar. This permits a high speed drive motor and in turn velocity feed back control.
Abstract:
A machine tool has a carriage (28), has a workpiece carriage (28) for carrying a workpiece (32) from which material is removed by a tool (54) carried by a tool carriage (48). A two-axis scale (86, 88) is attached to one of the carriages, and cooperates with a reading head (96, 98) attached to the other carriage. The output from the reading head is processed by signalling processing means to provide an indication of the position and/or movement of the carriages relative to each other and for generating positional data about one or both of the carriages to assist in controlling their movement in order to perform a machine operation. By directly measuring the relative positions of the two carriages, problems arising from, for example, distortions of the machine frame on which the carriages are mounted are at least mitigated. A preferred embodiment of the machine incorporates a second reading head attached to one carriage and incorporating the scale on another carriage so that the outputs from the two reading heads can be used to determine whether there has been any relative angular displacement of the paths followed by the carriages. There is also provided a method of determining the linear movement of one of the carriages relative to the other, and the machining process achieved using the machine tool.
Abstract:
The invention provides a method of reducing thermal distortion in grinding machines. Such machines each comprise a machine base (60) and a grinding wheel (50) for grinding components in the machine (10). The method includes the steps of: (a) sensing a first temperature at an upper surface of the base (60) substantially below a position (110) in the machine (10) whereat component grinding using the wheel (50) occurs; (b) sensing a second temperature of an underside surface of the base (60) substantially below the position (110) whereat component grinding occurs; (c) determining a relationship between component size drift and changes in a difference between the first and second temperatures; and thereafter (d) correcting a positional offset applied to the wheel (50) during grinding in accordance with the determined relationship, thereby reducing the component size drift. Preferably, the relationship is substantially a linear function of the form MDS = Kf (Δ T1-ΔT2 ) although higher-order polynomial correction can be applied if required. The invention also relates to grinding machines (10) employing the method of reducing thermal distortion.
Abstract:
A workpiece alignment and shifting system for moving circular workpieces from a first inspection station to a second machining station, comprises workpiece holding means for attachment to the face of a disc workpiece to move the latter from one position to another. Robotic means controls the position of the workpiece holding means and is adapted to move in at least two orthogonal directions, both of which are parallel to the plane of the disc when it occupies the first station. The disc is rotated in the inspection station and in the machining station and inspection means determines the position of the geometric centre of the disc as it is rotated. Computing means calculates from data delivered by the inspection means the two shifts required along the orthogonal directions of movement of the robotic means, to move the geometric centre of the disc to a second desired position whose coordinates are known. The computing means includes memory means for storing the said coordinates. The coordinates are those of the centre of rotation of the workpiece holder or chuck in the said second station. The workpiece holding means is vacuum operated. A three axis robot is employed to pick and place disc-like wafers of semi-conductor material for edge grinding, and movement along two of the robot axes, X and Z, is used to control the centering of the wafer on a vacuum chuck in the second grinding station.
Abstract:
A method of cooling during grinding in which liquid nitrogen is applied to the contact region between a rotating grinding wheel and a workpiece especially glass workpieces for cooling same without marking or staining unground regions of the workpiece surface by contact with the coolant. The workpiece may be rotated during grinding and may have a flat or profiled surface to be ground. A grinding machine for performing the method comprises a machine bed, a workpiece holder, workpiece drive means for moving the workpiece holder and a workpiece carried thereon, a grinding wheel, a drive by which the grinding wheel is rotated, a wheelhead carrying the wheel and drive therefor, a slideway by which the wheelhead can move relative to the workpiece, wheelhead drive means for moving the wheelhead, a source of liquid nitrogen, valve means and pipeline means communicating between the source and a nozzle, drive means for positioning the nozzle relative to the wheel and workpiece, and a control system for controlling the operation of each of the drive means and the valve means to supply liquid nitrogen to the grinding region during grinding and to control the nozzle drive means during grinding so as to move the nozzle to direct liquid nitrogen towards the region of grinding contact between the wheel and workpiece. The control system also controls the operation of the further drive means to adjust the position of the nozzle during grinding so as to follow the movement of the wheel relative to the workpiece during the grinding.
Abstract:
A grinding or polishing machine comprises a rigid platform on which a workhead spindle and a grinding wheel spindle are located. The grinding wheel spindle is mounted on a sub-assembly which is attached to the platform by means of flexures which permit limited movement of the sub-assembly in a direction generally parallel to the direction in which the wheel has to advance to achieve grinding or polishing of a workpiece mounted on the workhead spindle. The flexures generally inhibit movement of the sub-assembly in all other directions. Two grinding wheels are mounted on the platform, one on each of two sub-assemblies, and each sub-assembly is attached to the platform by flexures as aforesaid. The flexure mounting points are located generally centrally of the machine and are located on either side of and close to the machine centre line. In a grinding or polishing machine having workpiece spindle means, tool spindle means mounted on sub-assemblies which permit limited relative movement in one direction to effect tool and workpiece engagement cam drive means is provided whereby each sub-assembly is movable to advance or retract each tool spindle towards and away from the workhead spindle.