Abstract:
A method for cleaning a substrate with pattern structures comprises the following steps: using gas-liquid atomization to clean a substrate surface (601); using TEBO megasonic to clean the substrate surface (602); and drying the substrate (603). The TEBO megasonic cleaning is used to remove small size particles on the substrate and the gas-liquid atomization cleaning is used to remove large size particles on the substrate. The method enables achieving an effect of cleaning the substrate without or with less device damage. A substrate cleaning apparatus is also provided.
Abstract:
A method for controlling damages in cleaning a semiconductor wafer comprising features of patterned structures, the method comprising: delivering a cleaning liquid over a surface of a semiconductor wafer during a cleaning process; and imparting sonic energy to the cleaning liquid from a sonic transducer during the cleaning process, wherein power is alternately supplied to the sonic transducer at a first frequency and a first power level for a first predetermined period of time and at a second frequency and a second power level for a second predetermined period of time, the first predetermined period of time and the second predetermined period of time consecutively following one another, wherein at least one of the cleaning parameters is determined such that a percentage of damaged features as a result of the imparting sonic energy is lower than a predetermined threshold.
Abstract:
An exhaust apparatus for several kinds of gases separation exhaust is provided. The exhaust apparatus (100) includes an outer pipe (102), an inner pipe (103) and an actuator (104). The outer pipe (102) has a pipe body (1021). A side wall of the pipe body (1021) defines several exhaust ports (1022). The inner pipe (103) is accommodated in the pipe body (1021) of the outer pipe (102). One end of the inner pipe (103) is open and the other end of the inner pipe (103) is sealed. A side wall of the inner pipe (103) defines a through-hole (1033) or a plurality of through-holes (1033). The actuator (104) is configured to drive the inner pipe (103) to rotate in the pipe body (1021) of the outer pipe (102) to make the through-hole (1033) of the inner pipe (103) facing one of the exhaust ports (1022) of the outer pipe (102) for discharging one kind of gas while other exhaust ports (1022) of the outer pipe (102) being blocked by the side wall of the inner pipe (103).
Abstract:
A method for effectively cleaning vias (20034), trenches (20036) or recessed areas on a substrate (20010) using an ultra/mega sonic device (1003, 3003, 16062, 17072), comprising: applying liquid (1032) into a space between a substrate (20010) and an ultra/mega sonic device (1003, 3003, 16062, 17072); setting an ultra/mega sonic power supply at frequency f 1 and power P 1 to drive said ultra/mega sonic device (1003, 3003, 16062, 17072); after the ratio of total bubbles volume to volume inside vias (20034), trenches (20036) or recessed areas on the substrate (20010) increasing to a first set value, setting said ultra/mega sonic power supply at frequency f 2 and power P 2 to drive said ultra/mega sonic device (1003, 3003, 16062, 17072); after the ratio of total bubbles volume to volume inside the vias (20034), trenches (20036) or recessed areas reducing to a second set value, setting said ultra/mega sonic power supply at frequency f 1 and power P 1 again; repeating above steps till the substrate (20010) being cleaned.
Abstract:
A substrate supporting apparatus (300) for cleaning a back side of a substrate (107) is provided. The substrate supporting apparatus (300) has a hollow shaft (319) and a rotary spindle (303). The rotary spindle (303) is set in the hollow shaft (319) and a spacing is formed between an outer wall of the rotary spindle (303) and an inner wall of the hollow shaft (319). The outer wall of the rotary spindle (303) defines a blocking wall (322) and a recess (324) to prevent particles in the spacing from entering a gas groove (325) which is formed on the hollow shaft (319) and supplies gas to a front side of the substrate (107), avoiding the particles contaminating the front side of the substrate (107), which improves the quality of semiconductor devices.
Abstract:
A robot arm (300, 400, 500, 600) for transporting semiconductor substrates (304, 404) comprises a body portion (301, 401, 501, 601), an end portion (302, 402, 502, 602) extending from the body portion (301, 401, 501, 601), a plurality of vacuum cups disposed on the end portion (302, 402, 502, 602), and a plurality of vacuum lines connecting to the plurality of vacuum cups respectively. The distance between any two adjacent vacuum cups satisfies the following condition: a vertical displacement of the semiconductor substrate (304, 404) produced by one of the two adjacent vacuum cups sucking down the semiconductor substrate is greater than a warpage of the semiconductor substrate (304, 404) in the range of the two adjacent vacuum cups, so that once the one of the two adjacent vacuum cups sucks the semiconductor substrate (304, 404), the other vacuum cup of the two adjacent vacuum cups is followed to suck the semiconductor substrate (304, 404).
Abstract:
A method for cleaning semiconductor substrate without damaging patterned structure on the substrate using ultra/mega sonic device comprising applying liquid into a space between a substrate and an ultra/mega sonic device; setting an ultra/mega sonic power supply at frequency f 1 and power P 1 to drive said ultra/mega sonic device; before bubble cavitation in said liquid damaging patterned structure on the substrate, setting said ultra/mega sonic power supply at frequency f 2 and power P 2 to drive said ultra/mega sonic device; after temperature inside bubble cooling down to a set temperature, setting said ultra/mega sonic power supply at frequency f 1 and power P 1 again; repeating above steps till the substrate being cleaned. Normally, if f 1 =f 2 , then P 2 is equal to zero or much less than P 1 ; if P 1 =P 2 , then f 2 is higher than f 1 ; if the f 1 2 , then, P 2 can be either equal or less than P 1 .
Abstract:
Provided is a method for removing barrier layer for minimizing sidewall recess. The method comprises the following steps: introduce noble-gas-halogen compound gas and carrier gas into an etching chamber within which a thermal gas phase etching process is being performed for etching a barrier layer (206) on non-recessed areas of an interconnection structure (501); detect an end point of the thermal gas phase etching process (502), if the thermal gas phase etching process reaches the end point, then execute the next step; if the thermal gas phase etching process doesn't reach the end point, then return to the previous step; stop introducing the noble-gas-halogen compound gas and the carrier gas to the etching chamber (503).
Abstract:
The present invention provides a method for optimizing metal planarization process, comprising: removing a bulk metal layer on a top surface of an interconnection structure by a stressed polishing process until the thickness of the remained metal layer reaches a predetermined value Y, the remained metal layer being a continuous layer covering the top surface of the interconnection structure, wherein the remained metal layer has a first surface mean roughness Ra1 induced by the stressed polishing process; removing the remained metal layer on the top surface of the interconnection structure by a stress free polishing process, the top surface of the metal layer in recessed areas in the interconnection structure being lower than the top surface of the interconnection structure by a dishing value H2 after the stress free polishing process, wherein the metal layer in the recessed areas has a second surface mean roughness Ra2 induced by the stress free polishing process, dividing the removing thickness of the stress free polishing process by Ra2 for obtaining a ratio a; wherein when setting a dishing value, for obtaining the minimum metal surface roughness after the stress free polishing process, the thickness of the remained metal layer after the stressed polishing process satisfies the following equation: Y= α/6 *H2-αRa1.
Abstract:
An apparatus and method for uniform metallization on substrate are provided, achieving highly uniform metallic film deposition at a rate far greater than a conventional film growth rate in electrolyte solutions. The apparatus includes an immersion bath (3021), at least one set of electrode (3002), a substrate holder (3003), at least one ultra/mega sonic device (3004), a reflection plate (3005), and a rotating actuator (3030). The immersion bath contains at least one metal salt electrolyte (3020). The at least one set of electrode (3002) connects to an independent power supply. The substrate holder (3003) holds at least one substrate and electrically connects with a conductive side of the substrate. The conductive side of the substrate is exposed to face the electrode. The at least one ultra/mega sonic device (3004) and the reflection plate (3005) are disposed parallel for generating ultra/mega sonic standing wave in the immersion bath. The rotating actuator (3030) rotates the substrate holder (3003) along its axis in the standing wave field, so as to result in a uniform overall power intensity distribution across the substrate in an accumulated time.