Abstract:
An apparatus (1) for connecting two substrates (2, 3) for an electric component features a chamber (4) for inserting the substrates (2, 3), wherein a gas inlet (13) is arranged to direct a gas (14) in the chamber (4) in a targeted manner on the surface of at least one of the substrates (2, 3). The gas inlet (13) is particularly designed to control any warping of at least one of the substrates (2, 3), which may occur during a pre-conditioning phase due to inhomogeneous heat expansion of one of the substrates (2, 3) in the bonding level, different coefficients of thermal expansion of the two substrates (2, 3) or inhomogeneous temperature distribution. Thanks to the aimed direction of the gas (14) onto the surface of at least one of the substrates (2, 3), the warping of the substrates (2, 3) may be intensified or reduced, in particular any warping of the upper substrate (3) towards the lower substrate (2) can be avoided. This allows the prevention of any direct contact of the substrates (2, 3) during the pre-conditioning phase. During the pre-conditioning phase, one or several spacers (6) can be arranged between the substrates (2, 3), the spacers (6) being removed at the end of the pre-conditioning phase. In one set-up configuration, the apparatus (1) features a measuring device (for example, a device for optical distance determination such as a camera (18) arranged at the level of a gap between the substrates (2, 3)) to determine a distance (d) between the substrates (2, 3) and/or any warping of at least one of the substrates (2, 3). The apparatus may also feature a control circuit (21) to control and readjust the flow quantity and/or the temperature of the gas (14), thus controlling the warping of the substrates (2, 3), wherein the control circuit (21) shows the measuring result of the measuring device (18) as a control variable.
Abstract:
An electrostatic chucking force tool is described that may be used on workpiece carriers for micromechanical and semiconductor processing. One example includes a workpiece fitting to hold a workpiece when gripped by an electrostatic chucking force by an electrostatic chuck, an arm coupled to the workpiece fitting to pull the workpiece through the workpiece fitting laterally across the chuck, and a force gauge coupled to the arm to measure an amount of force with which the workpiece fitting is pulled by the arm in order to move the workpiece.
Abstract:
A chuck for wafer processing that counters the deleterious effects of thermal expansion of the wafer. Also, a combination of chuck and shadow mask arrangement that maintains relative alignment between openings in the mask and the wafer in spite of thermal expansion of the wafer. A method for fabricating a solar cell by ion implant, while maintaining relative alignment of the implanted features during thermal expansion of the wafer.
Abstract:
A robot arm (300, 400, 500, 600) for transporting semiconductor substrates (304, 404) comprises a body portion (301, 401, 501, 601), an end portion (302, 402, 502, 602) extending from the body portion (301, 401, 501, 601), a plurality of vacuum cups disposed on the end portion (302, 402, 502, 602), and a plurality of vacuum lines connecting to the plurality of vacuum cups respectively. The distance between any two adjacent vacuum cups satisfies the following condition: a vertical displacement of the semiconductor substrate (304, 404) produced by one of the two adjacent vacuum cups sucking down the semiconductor substrate is greater than a warpage of the semiconductor substrate (304, 404) in the range of the two adjacent vacuum cups, so that once the one of the two adjacent vacuum cups sucks the semiconductor substrate (304, 404), the other vacuum cup of the two adjacent vacuum cups is followed to suck the semiconductor substrate (304, 404).
Abstract:
An apparatus for fixing a wafer, including a chuck having a surface, a plurality of through bores in the chuck extending through the surface of the chuck, a fixed vacuum bellows, and a plurality of floating air bearings, wherein the fixed vacuum bellows and a respective floating air bearing of the plurality of floating air bearings are each individually arranged in separate through bores of the plurality of through bores and elevationally above the surface of the chuck.
Abstract:
Methods and systems for determining a position of inspection data with respect to a stored high resolution die image are provided. One method includes aligning data acquired by an inspection system for alignment sites on a wafer with data for predetermined alignment sites. The predetermined alignment sites have a predetermined position in die image space of a stored high resolution die image for the wafer. The method also includes determining positions of the alignment sites in the die image space based on the predetermined positions of the predetermined alignment sites in the die image space. In addition, the method includes determining a position of inspection data acquired for the wafer by the inspection system in the die image space based on the positions of the alignment sites in the die image space.
Abstract:
An x-ray inspection system comprising: a cabinet (110), the cabinet (110) containing an x-ray source (100), a sample support (200) for supporting a sample to be inspected, and an x-ray detector (300); an air mover (130) configured to force air into the cabinet (110) through an air inlet (132) in the cabinet (110) above the sample support (200), wherein the air mover (130) and cabinet (110) are configured to force air through the cabinet (110) from the air inlet (132) past the sample support (200) to an air outlet (150) in the cabinet (110) below the sample support (200), and a sample support positioning assembly (310) for positioning the sample support (200) relative to the x-ray source (100) and x-ray detector (300); wherein the sample support (200) comprises an upper surface extending in a horizontal plane and wherein the sample positioning assembly (210) comprises a vertical positioning mechanism (214, 216) for moving the sample support in a vertical direction, orthogonal to the horizontal plane, and a first horizontal positioning mechanism (212, 214) for moving both the sample support (200) and the vertical positioning mechanism (214, 216) in a first horizontal direction.
Abstract:
An x-ray inspection system comprising: an x-ray source (100), a sample support (200) for supporting a sample to be inspected, an x-ray detector (300), a sample positioning assembly (210) including a first positioning mechanism (210) for moving the sample support (200) along a first axis towards and away from the x-ray source (100), a proximity sensor (400) fixed to the x-ray source (100) configured to provide a measurement of distance between the x-ray source (100) and a surface of a sample on the sample support (200); and a controller (500) connected to the proximity sensor (400). Measurements from the proximity sensor (400) can be used in image processing calculations and to prevent collision between a sample and the x-ray source (100).