Abstract:
A method of controlling the temperature of an optical fiber is provided that includes the steps of: providing an energy transfer member configured to accept or provide thermal energy, the energy transfer member defines an energy transfer surface; passing an optical fiber proximate the energy transfer member such that a gap is defined between the optical fiber and the energy transfer surface; and transferring thermal energy between the optical fiber and the energy transfer member via conduction across the gap.
Abstract:
A method of making optical fibers that includes controlled cooling to produce fibers having a low concentration of non-bridging oxygen defects and low sensitivity to hydrogen. The method may include heating a fiber preform above its softening point, drawing a fiber from the heated preform and passing the fiber through two treatment stages. The fiber may enter the first treatment stage at a temperature between 1500 ºC and 1700 ºC, may exit the first treatment stage at a temperature between 1200 ºC and 1400 ºC, and may experience a cooling rate less than 5000 ºC/s in the first treatment stage. The fiber may enter the second treatment stage downstream from the first treatment stage at a temperature between 1200 ºC and 1400 ºC, may exit the second treatment stage at a temperature between 1000 ºC and 1150 ºC, and may experience a cooling rate between 5000 ºC/s and 12,000 ºC/s in the second treatment stage. The method may also include redirecting the fiber with a fluid bearing device or an air-turn device.
Abstract:
Processes and systems for producing glass fibers having regions devoid of glass using submerged combustion melters, including feeding a vitrifiable feed material into a feed inlet of a melting zone of a melter vessel, and heating the vitrifiable material with at least one burner directing combustion products of an oxidant and a first fuel into the melting zone under a level of the molten material in the zone. One or more of the burners is configured to impart heat and turbulence to the molten material, producing a turbulent molten material comprising a plurality of bubbles suspended in the molten material, the bubbles comprising at least some of the combustion products, and optionally other gas species introduced by the burners. The molten material and bubbles are drawn through a bushing fluidly connected to a forehearth to produce a glass fiber comprising a plurality of interior regions substantially devoid of glass.
Abstract:
The invention relates to a method and an arrangement for optimising the operation of a fiberising device forming mineral fibres. In the method measuring values are collected from at least one fiberising rotor, forming mineral fibres, rotating around a horizontal or nearly horizontal axis and provided with a magnetic bearing, which measuring values describe the rotational track of the fiberising rotor around the magnetic bearing. Based on the obtained measuring values the shape of said fiberising rotor and change in the shape during the fiberising process are controlled. The invention also relates to a software product.
Abstract:
The invention relates to a method and to an apparatus for the continuous manufacture of a mineral fibre felt. The apparatus comprises a melting furnace (1), means (4) for introducing raw material into the furnace, and a discharge outlet (5) for the mineral melt in form of a melt flow, a device (6) for producing fibres from the melt, and means (8, 9) for collecting these fibres to a fibre felt (7). The apparatus further comprises a device (11) for measuring a parameter of the fibre felt (7) which depends on the melt flow, or for measuring the mass flow through the fiberizing apparatus, a control device (P) where these measured values are compared with set values for the same parameters, and a device, controlled by the control device (P), for regulating the melt flow by e.g. regulating the size of the melt outlet (5) on the basis of the difference between the measured values and the set values of the said parameters.
Abstract:
Methods of reshaping ferrules (20) used in optical fiber cables assemblies (170) are disclosed. The reshaping methods reduce a core-to-ferrule concentricity error (E), which improves coupling efficiency and optical transmission. The methods include measuring a distance (δ) and angular direction (θ) from a true center (30) of the ferrule to the core (46), wherein the true center (30) is based on an outer surface (26) of the ferrule. The methods also include reshaping at least a portion (26P) of the ferrule (20) to define a new true center (30') of the ferrule (20) and reduce the distance (δ). A variety of reshaping techniques are also disclosed.
Abstract:
Various embodiments of the present invention relate to glass fiber forming bushings, to methods of controlling the temperature of bushings having multiple segments, to systems of controlling the temperature of bushings having multiple segments, and to other systems and methods. In one embodiment, a method of controlling the temperature of a bushing having multiple segments comprises forming a plurality of filaments from a bushing comprising at least two segments, gathering the filaments into at least two ends, measuring the size of each of the at least two ends, comparing the measured size of the at least two ends to a desired end size, adjusting the amount of current passing through the at least two bushing segments in response to the end size comparisons.
Abstract:
A cascade spinner process is controlled by monitoring the torque ratio on one or more of the fiberising rotors (7, 8, 9, 10) which are rotating at a preselected speed, and adjusting the conditions on the first rotor (7) in response to deviations of the monitored torque ratio from a predetermined target torque ratio. The torque ratio is generally a ratio of torque on one rotor (usually the last rotor) to the torque on one or more other rotors. An apparatus for use in the process is also disclosed and claimed.
Abstract:
A method and apparatus for controlling the temperature of a multiple segment glass fiber bushing by providing a main current and a supplemental current having a heating and cooling circuit and directing the cooling circuit to a bushing segment 180 DEG out-of-phase with the main current to effect enhanced cooling of the segment.
Abstract:
The bushing balance controller (18) is an electronic device which measures the voltage drop across each segment of a multiple segment glass fiber forming bushing (10) and measures the current flow in the bushing. The device uses these measurements to produce error signals proportional to the difference in the set point temperature and the instantaneous temperature of each segment of the bushing. The device diverts current from each segment of the bushing whose error signal is greater than the average of the error signals for all segments of the bushing. The device also sums all error signals and passes this signal to a bushing controller (14) which adds current to the bushing when the sum of the error signals falls below a preset value.