摘要:
A method for manufacturing a driveshaft assembly takes advantage of the asymmetrical nature of the driveshaft tube and end fittings to reduce the initial imbalance of the driveshaft assembly. The method includes the initial steps of providing a driveshaft tube having a heavy side and providing an end fitting having a heavy side. The heavy side of the end fitting is aligned so as to be opposite the heavy side of the driveshaft tube. Finally, the driveshaft tube and the end fitting are secured together. The dimensional characteristics of the driveshaft tube and end fitting improve the balancing capability of the driveshaft assembly by permitting levels of imbalance of the driveshaft assembly to be lowered and better-managed.
摘要:
A driveshaft assembly for use in a drive train system includes an inner driveshaft tube section including an end portion having an outer surface and an outer driveshaft tube section including an end portion having an inner surface. A plurality of axially extending wires is positioned on either the outer surface of the inner driveshaft tube section or on the inner surface of the outer driveshaft tube section. Then, the end portion of the outer driveshaft tube section is disposed about the end portion of the inner driveshaft tube section so as to define an overlapped region therebetween. At least one of the end portions of the inner and outer driveshaft tube sections is then deformed so as to compress the wires therebetween. As a result, recesses are formed in the outer surface of the inner driveshaft tube section and in the inner surface of the outer driveshaft tube section. The wires cooperate with the recesses to prevent relative axial and rotational movement between the inner driveshaft tube section and the outer driveshaft tube section during normal operating conditions.
摘要:
A vehicle drive train assembly includes a source of rotational power and at least one rotatably driven vehicle wheel. A male splined member and a female splined member are connected between the source of rotational power and the vehicle wheel to transmit rotational power therebetween. At least one of the splined members is a driveshaft. The splines of the male splined member have side surfaces and outer surfaces which are convex in shape. The convex splines of the male splined member cooperate with the splines of the female splined member to connect the splined members together in a manner that allows for limited angular and axial movement therebetween.
摘要:
A noise reduction structure for a vehicle driveshaft assembly insures that each of the interior chambers of the driveshaft tube is properly vented during use. The noise reduction structure is a solid member having a predetermined length and a cross sectional shape which corresponds generally to the cross sectional shape of the driveshaft tube. Preferably, the noise reduction structure has an outer diameter which is approximately equal to, or slightly larger than, the inner diameter of the driveshaft tube. As such, the noise reduction structure engages the inner surface of the driveshaft tube in a light press fit relationship. Each noise reduction structure has a passageway, groove, or other opening formed therein which extends axially throughout its length. In a preferred embodiment, an axially-extending groove is formed on the outer circumferential surface of the noise reduction structure. The groove provides for free air flow from one end of the noise reduction structure to the other, thereby insuring that each of the interior chambers of the driveshaft tube is properly vented during use.
摘要:
A drive line assembly includes a cylindrically shaped driveshaft tube and a tube yoke, one end of the driveshaft tube fitting over the tube yoke in an interference fit sufficient to transfer torque between the driveshaft tube and the tube yoke, the tube yoke comprising a tube seat at one end for mating in a torque transferring relationship with the end of the driveshaft. The other end of the driveshaft tube yoke has a lug structure for transferring torque to other rotatable elements through a universal joint. The tube yoke has a diameter reducing portion intermediate the tube seat and the lug structure so that the lug structure is smaller in diameter than the drive shaft tube and the tube seat to facilitate the introduction of tooling to the lug structure during assembly operations of the universal joint.
摘要:
A battery plate wrapper blank comprising a sheet of plate wrapper material is provided with attached longitudinal edge protective strips positioned to overlay the longitudinal sides of a battery plate which it is adapted to envelope and with a bottom edge protective strip attached along the bottom transverse margin of the sheet to overlay the bottom edge of the battery plate. The unitary plate wrapper blank is formed into a plate pouch without need of additional elements. Varients of the plate wrapper blank provide inner, outer or inner and outer longitudinal edge protective strips for the pouch, and a seal strip for the longitudinal seam of the pouch. A plate wrapped with the wrapper blank is adapted to closely fit a battery case since its longitudinal seam is overlapped as an inner face of a margin overlaying an outer face of an opposite margin in a plane parallel to the major face of the plate and the fin of overlapped wrapper material at the plate bottom is accordion pleated to fold against the bottom of the wrapper and plate.
摘要:
A noise and vibration damper for use with a rotatable structure, such as a driveshaft assembly for a vehicular drive train system, includes an inner member, an elastomeric member that extends about the inner member, and an outer member that extends about the elastomeric member. The inner member is formed from a sheet of material that has been deformed to a desired shape, while the outer member is formed from a tube of material having a length that is selected to provide the desired dampening frequency. The natural resonant frequency of the noise and vibration damper can be adjusted by varying either or both of the shape of the inner member or the axial length of the outer member of the noise and vibration damper. In both instances, the weight distribution of the components of the noise and vibration damper is altered. As a result, the rotational inertia (and, therefore, the natural resonant frequency) of the noise and vibration damper can be altered to absorb the undesirable noise and vibration applied to the drive train system and to minimize the amount of such noise and vibration that is transmitted and amplified by the drive train system.
摘要:
A method for manufacturing a splined member, such as a male or female splined shaft, having a low friction coating applied thereto includes the initial step of providing a length of cylindrical stock having a predetermined outer diameter. The end of the cylindrical stock is then machined by any conventional process to form a preform including an end portion and a neck portion. Next, the end portion of the preform is subjected to a cold working process by a conventional roll forming machine or similar tool to form a plurality of splines about the circumference thereof. The cold working process is effective to re-shape the end portion of the preform to form the splines without the removal of any material therefrom. As a result, each of the splines is formed having a generally involute cross sectional shape, wherein opposed sides of the splines are relatively gently curved between the inner roots and the outer ends thereof. The splines define a major diameter that is somewhat larger than the initial outer diameter of the preform and a minor diameter that is somewhat smaller than the initial outer diameter of the preform. Thereafter, the splines and the neck portion of the preform are coated with a conventional low friction material to form the splined tube shaft. A broaching machine or similar apparatus is used to precisely shape the solidified low friction material about the splines.
摘要:
A slip yoke assembly includes a slip yoke having a barrel portion extending from a first end to a second end and a lug portion extending from the first end thereof. The barrel portion has a bore extending from the first end to the second end. The bore has a splined inner surface. The slip yoke assembly also includes a plug having a flange portion. The flange portion is attached to the first end of the barrel portion of the slip yoke. The plug also has a body portion which extends from the flange portion a predetermined distance into the bore. The slip yoke assembly also includes a shaft having an end portion disposed inside the bore of the slip yoke. The end portion includes an end which abuts the body portion of the plug. The end portion of the shaft has a splined outer surface which cooperates with the splined inner surface of the slip yoke bore to provide a rotatable connection between the shaft and the slip yoke while allowing a limited amount of relative axial movement therebetween.
摘要:
A noise reduction structure for an aluminum-based driveshaft tube includes a generally cylindrical member having a predetermined length. The noise reduction structure is disposed within a driveshaft tube in a press fit relationship with the inner surface of the tube. In general, the noise reduction structure is positioned within the driveshaft tube at a location where the amplitude of a standing wave caused by the reflection of the sound waves back and forth along the driveshaft tube is at its maximum value. The length of the noise reduction structure may be about 10% or less of the value of the length of the driveshaft tube. In a first embodiment, the noise reduction structure is formed from a polymeric foam material having a density of less than about 10 lb/ft3. Preferably, the material has a density in the range of about 2 lb/ft3 to 10 lb/ft3, and more preferably, in the range of about 3 lb/ft3 to 7 lb/ft3. One type of material which is particularly well suited for this invention is a polymeric cushioning foam having a density of about 5 lb/ft3. In a second embodiment, the noise reduction structure is formed from a plurality of relative long cylindrical members that are press fit within the driveshaft tube and are located equidistantly from one another. Each of these cylindrical members is preferably formed from a polyether material having density of at least 1.4 lb/ft3, and most desirably are formed having a density of 1.5 lb/ft3. In a third embodiment, the noise reduction structure is formed from a single elongated cylindrical member that is press fit within the driveshaft tube and is preferably formed from a polyether material having density of at least 1.4 lb/ft3, and more desirably is formed having a density of 1.5 lb/ft3. One or both of the end portions of the driveshaft tube may be formed having a reduced diameter.
摘要翻译:用于铝基驱动轴管的降噪结构包括具有预定长度的大致圆柱形的构件。 降噪结构以与管的内表面压配合的关系设置在驱动轴管内。 通常,噪音降低结构位于驱动轴管内的位置,其中由沿着驱动轴管的前后的声波的反射引起的驻波的振幅处于其最大值。 噪声降低结构的长度可以是驱动轴管的长度值的大约10%或更小。 在第一实施例中,降噪结构由密度小于约10lb / ft 3的聚合物泡沫材料形成。 优选地,该材料的密度在约2lb / ft 3至10lb / ft 3的范围内,更优选在约3lb / ft 3至7lb / ft 3的范围内。 特别适用于本发明的一种类型的材料是密度为约5lb / ft 3的聚合缓冲泡沫。 在第二实施例中,降噪结构由多个相对较长的圆柱形构件形成,该多个相对长的圆柱形构件压配合在驱动轴管内并彼此等距定位。 这些圆柱形构件中的每一个优选地由密度为至少1.4lb / ft 3的聚醚材料形成,并且最希望地形成为具有1.5lb / ft 3的密度。 在第三实施例中,噪声降低结构由压配合在驱动轴管内的单个细长圆柱形构件形成,并且优选地由密度为至少1.4lb / ft 3的聚醚材料形成,并且更理想地形成为具有 密度为1.5 lb / ft3。 驱动轴管的一个或两个端部可以形成为具有减小的直径。