SELECTIVE PERMEABILITY ROTOR STRUCTURE FOR INTERIOR PERMANENT MAGNET MACHINE

    公开(公告)号:US20250158465A1

    公开(公告)日:2025-05-15

    申请号:US18509914

    申请日:2023-11-15

    Abstract: A radial flux electric motor includes a stator having a radially inner stator surface and stator windings arranged thereon. The motor also includes a rotor mounted inside the stator and configured to rotate relative thereto about an axis. The rotor has a rotor core constructed from a ferromagnetic material having relatively high magnetic permeability and defined by a rotor outer surface establishing an airgap between the rotor and the stator. The rotor also has a plurality of magnetic poles set in the rotor core and configured to generate magnetic flux. The rotor additionally has inserts constructed from a material having relatively low magnetic permeability in at least one geometric direction. Each insert is mechanically fixed to the rotor core to thereby control magnetic flux distribution and minimize flux leakage inside the rotor.

    INDUCTION ALLOYED ROTOR LAMINATIONS AND METHOD

    公开(公告)号:US20230291288A1

    公开(公告)日:2023-09-14

    申请号:US17648568

    申请日:2022-01-21

    CPC classification number: H02K15/03 H02K1/276 H02K15/12

    Abstract: A rotor for an electric machine includes strengthened structural elements effected through surface alloying and heating via an induction heating fixture. A rotor includes laminations formed to have internal cavities and structural members adjacent the cavities. A number of the laminations are stacked to form a lamination stack. An alloying material is applied to the lamination stack at the structural members. The lamination stack is placed in a fixture so that an inductor extends along the structural members and cooling elements extend through the cavities. A current is applied to the inductor to heat the structural members, alloying the alloying material into the structural members.

    Inserts for motor rotor core
    9.
    发明授权

    公开(公告)号:US11545860B2

    公开(公告)日:2023-01-03

    申请号:US17181193

    申请日:2021-02-22

    Abstract: A rotor core for an electric motor includes a core stack including a plurality of lamination plates, each lamination plate including a plurality of apertures formed therein, the plurality of apertures of each of the lamination plates axially aligned and defining a plurality of axial magnet slots extending through the core stack and adapted to support a plurality of permanent magnets therein, and at least one insert extending axially through the core stack and adapted to provide radial structural stability to the plurality of lamination plates to prevent portions of the plurality of lamination plates adjacent the plurality of magnet slots from flexing due to radial forces exerted on the plurality of lamination plates during operation of the electric motor.

    APPARATUS FOR MOBILE POWER SOURCE
    10.
    发明申请

    公开(公告)号:US20220285959A1

    公开(公告)日:2022-09-08

    申请号:US17194828

    申请日:2021-03-08

    Abstract: A mobile power source apparatus includes a mobile unit having a platform structure, a frame connected to the platform structure and multiple wheels rotatably connected to the platform structure to promote moving the mobile unit. An electronics power module is connected to a DC power source defining a high voltage DC battery. The electronics power module converts DC energy of the DC battery to at least one of an alternating current (AC) power and a direct current (DC) power. A wireless communication device promotes wireless communication of a battery state-of-charge (SOC) of the high voltage DC battery. A liquid cooling thermal system provides positive cooling of the electronics power module.

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