摘要:
A multilayer, wear- and corrosion-resistant coating on a metal substrate comprising a first metal coating layer comprising a composite carbide material; a second metal coating layer over the first metal coating layer comprising at least about 50 wt % of a metal selected from the group consisting of Co, Ni, and Fe; and a surface metal coating layer comprising a cemented carbide material having a third-layer carbide material and a third-layer Co-based or Ni-based binder material.
摘要:
A tool has a tool carrier having a tool cassette with a main body, into which an insert seat for receiving the exchangeable cutting insert is recessed and which has a guide, extending along a direction of adjustment, for an adjusting element for adjusting the position of the main body in the cassette seat in the direction of adjustment. The main body has a first mating surface and at least one second mating surface, wherein the first mating surface extends transversely to the direction of adjustment and the second mating surface extends in the direction of adjustment, and the mating surfaces are configured for the precisely fitting contact against a corresponding first and second contact surface of the cassette seat.
摘要:
A prismatic and cylindrical cutting insert for long edge rotary milling applications has multiple indexable cutting edges ranging from four to six or even more depending on the actual milling applications. Each cutting edge of a prismatic or cylindrical cutting insert provides a positive cutting geometry and is equivalent to an indexable cutting edge of a traditional single-sided parallelogram-shaped cutting insert having two indexable cutting edges (often referred as A-Style insert). The prismatic and cylindrical (including tapered or conical) cutting insert may be used for machining a wide range of materials including difficult-to-machine materials, cast-iron and alloys, aluminum and alloys, carbon steels, and fiber reinforced composites.
摘要:
A segmented orbital drill includes a segmented portion with a semi-finishing cutting portion and a plurality of finishing cutting portions. The semi-finishing cutting portion and finishing cutting portions are separated by grooves formed by a front wall and a rear wall. The segmented portion allows for a fresh cutting edge (i.e., rear wall of the groove) to be revealed as the orbital drill wears in the axial direction. The segmented portion also causes less contact with the workpiece, which reduces power consumption and minimizes deflection of the orbital drill. The segmented orbital drill also includes an optional pilot at one end of the drill, and a clearance neck portion between a shank and the segmented portion. A method of machining a workpiece using the segmented orbital drill is also disclosed.
摘要:
A cutting insert for use on a tool body includes a first member formed in a predetermined shape and a second member formed separate from the first member in a second predetermined shape and coupled to the first member. At least one of the first member or the second member comprise a number of cutting portions adapted to perform cutting operations on a workpiece.
摘要:
A double-sided, trigon cutting insert has three three major cutting edges formed at an intersection between a first planar side surface portion and first and second surfaces, and three minor cutting edges formed at an intersection between a second planar side surface portion and first and second surfaces. A planar rake surface extends radially inward and downward from each major cutting edge, and a rounded rake surface extends radially inward and downward from each minor cutting edge. An insert-receiving pocket of a cutting tool includes a planar bottom support surface, a first planar side support surface, a second planar side support surface, and a third planar side support surface. Each rounded rake surface is formed with a radius, R, that causes only a high point of each minor cutting edge to contact a workpiece during a machining operation.
摘要:
A material blend for deposition of an abrasion-resistant overlay onto a metal substrate comprising a first metal particle component, a second metal particle component, and a carbide particle component and a method for the application thereof, wherein the overlay process conditions and the homogeneity of tungsten carbide distribution in the overlay are improved.
摘要:
A composite cutting insert includes a first portion made of a first composite material, a second portion made of a second composite material, and an intermediate portion interposed between the first and second portions and made of a third material. The intermediate portion has a two dimensional interlocking geometric shape. In one embodiment, the two-dimensional interlocking geometric shape is in the form of a mesh of interlocking links with evenly spaced, uniform small openings between the links. The interlocking geometric shape prevents movement of the first portion relative to the second portion. In addition, the openings allow the first and second composite materials to bond directly to each other.
摘要:
A rotary cutting tool, in particular a drill or milling cutter for heavy-duty cutting applications, is provided, said rotary cutting tool having at least one cutting edge and a shank having a free end. The shank has in its circumferential surface a groove for receiving a pull-out prevention element, wherein the groove extends axially and at the same time at least partially along the circumference of the shank and, starting at a distance from the free end of the shank, in the direction of the opposite free end. Also provided is a tool unit for a rotary cutting tool.
摘要:
A wedge clamp includes a top wall, a bottom wall, a front wall, a rear wall opposite the front wall, and a fluid port traversing from the front wall to the rear wall. The fluid port has a front opening and a rear opening to allow cooling fluid to pass therethrough. In one embodiment, the front opening is a rounded isosceles trapezoid in shape with a pair of parallel substantially planar side walls of different length and a pair of arcuate side walls connecting the pair of planar side walls. The rear opening has a greater surface area proximate the rear wall and a smaller surface area proximate the front opening, resulting in a funnel-shaped opening to cause an increase in velocity of the cooling fluid passing through the fluid port.