Abstract:
A system of the invention for supervising piping work comprises a machine for performing piping work such as welding of pipes or tightening of pipe joints under predetermined conditions, check means for checking whether the piping work has been executed properly based on predetermined values of piping work conditions and actual piping work data, a host computer for accumulating the predetermined values of piping work conditions, the actual piping work data and the result of checking, and communication means for transmitting the predetermined values of piping work conditions, the actual piping work data and the result of checking.
Abstract:
An apparatus for upgrading/repairing existing piping systems of a nuclear reactor without removal/replacement of the old piping. The process involves the steps of machining a counterbore of exposed corrosion-susceptible material and then depositing a corrosion-resistant weld material, thereby isolating the weld joint from corrosion susceptibility. A tool is inserted into the inside diameter of the piping system through an inspection port, valve body or segment removal. Then a tool mounting fixture equipped with axial and rotational capabilities is positioned in relation to the weld joint and locked in place. The tool mounting fixture remains locked in place throughout the entire repair process. A work surface mapping module is programmed to first gather relative reference points throughout the entire repair region. Upon data acquisition completion, the system creates a map of the existing inside diameter configuration. Then in successive stages, a machining head module and a welding head module are respectively manually installed and remotely operated by computer control. The machining and welding processes follow the existing configuration such that upon completion, the final repair blends with the piping inside diameter contour.
Abstract:
An improved plasma arc welding arm method and apparatus for keyhole welding rotating workpieces has an arcuate gear track supporting a corresponding arcuate geared cart bearing a plasma arc welding torch prevents voids in keyhole weld starts and finishes. The gear track is mounted on a manipulator arm for positioning the welding torch in proximity to a rotating workpiece to be welded. The torch may be rotated on the cart and gear track in the same direction and at the same rotational speed as the workpiece.
Abstract:
A weld head assembly which, in one embodiment, includes a mounting ring subassembly and a faceplate subassembly is described. The mounting ring subassembly includes a mounting ring configured to be mounted to one of the pipes to be welded. At least one motor is mounted to the mounting ring and the motor includes an output shaft having a rotatable spur gear mounted thereto. A plurality of bevel rollers are mounted, at spaced locations, to the mounting ring and each of the rollers is mounted along a same radial path. The faceplate subassembly is secured to the mounting ring subassembly and includes a faceplate ring, a bevel ring and a spur gear mounted to the faceplate ring. Wire spool holders, wire feeders, a welding torch, and cameras are secured to the rotatable faceplate ring. The bevel ring is located to rotatably interface with the bevel rollers of the mounting ring subassembly and the spur gear is located to mesh with the rotatable spur gear of the mounting ring motor so that the faceplate subassembly rotates with the motor spur gear.
Abstract:
An alignment clamp for aligning a pair of tubular members in a fixed, end to end relationship comprises a first clamp section having a pair of substantially semiannular first clamp members with first latch ends and first pivot ends, a second clamp section having a pair of substantially semiannular second clamp members with second latch ends and second pivot ends pivotally connected to the first pivot ends, and a latch mechanism operable by a hand lever to releasably engage recessed surfaces at each of the first and second latch ends. According to another aspect of the invention, a method of aligning a pair of tubular members in a fixed, end to end relationship employs clamping fingers which project from clamp members of the first and second clamp sections.
Abstract:
A pressure vessel suitable for use in an automotive air-conditioning system includes a cylindrical body (10, 40) including an annular wall (14, 44). The cylindrical body preferably includes an opposite closed end, an initially opened end (12, 42), and a closure member (20, 50) inserted into the open end of the cylindrical body. The closure member and the cylindrical body each have extensions or annular flanges (28, 58) which are spin welded together. The cylindrical body is fused to the closure member when the annular flange (28, 58) of the closure member is spin welded to an annular, outermost portion (18, 48) of the cylindrical body. The closure member and the cylindrical body are further locked together by inwardly rolling a portion of the annular wall into an annular groove (30, 60) and an outermost surface of the closure member.
Abstract:
An orbital welding apparatus (B) comprises a modular weld head apparatus (10) including a rotor assembly (20) which carries a welding electrode (26). The rotor assembly is rotated about an axis for welding abutting ends of tubular members positioned in alignment on the axis. The rotor assembly includes a C-shaped insulating rotor member (22) which has teeth (28) disposed around an outside periphery thereof. The insulating rotor member is configured to receive an electrically conductive member (24). The conductive member is insulated by the rotor member to reduce arcing from the conductive member to other components. A drive assembly (98) within the weld head assembly engages the insulating rotor member to rotate the rotor assembly about the axis during welding.
Abstract:
A method for manufacturing a sweeped tubular bumper reinforcement member having a rear wall formed with an inwardly indented portion in cross-section and a front wall formed in parallel with the rear wall and welded to the inwardly indented portion of the rear wall.
Abstract:
Improved welding method and padeye processing speeds up the connection of individual joints by peripheral fusion welding while the joint to be added stands vertically atop an existing pipe string also standing vertical in the rig floor. A plurality of welders can operate to speed up completion of the weld by removing heat from the pipe during the welding process. Heat is removed by the use of fluid cuffs near the weld area and, optionally, by using a spool within the pipe string to dispense expansion cooled air against the inner pipe wall in the vicinity of the weld. A special improved padeye is provided for welding near the pipe ends for handling. The padeye has a divided profile, a hole for a lifting shackle, and it will be accepted within the skirt of the lead system of the driving hammer. The upper end of the padeye can be cut from the pipe while the pipe is resting, on rig related structure, on the lower surface of the padeye.
Abstract:
A laser cutting machine has a tube stock support bearing assembly on the cutting head itself. The support bearing assembly includes an indexing plate rotatable on the stock rotating axis, and an array of circularly-spaced, spring-loaded centering rollers permitting longitudinal movement of the tube through the bearing assembly. A pneumatically-operated stock gripper on the cutting head immediately adjacent the support bearing assembly enables the head to pull stock to any desired position on the horizontal axis. Another bearing assembly like the first, is at the left-hand end of the machine, both assemblies being adapted to various cross-sectional shapes of stock. A pneumatically operated stock gripper and feed apparatus, and a pneumatic-chucking, electric-rotating chuck assembly are associated with the steady rest bearing assembly at the left-hand end of the machine. The feeder moves stock through the chuck to be gripped by the head-mounted gripper. A length of stock is pulled by the head-mounted gripper through the chuck and steady rest bearing assembly to a desired position on the X-axis of the machine, following which, the chuck is closed, the head-mounted stock gripper is released, the chuck rotary drive begins and the laser cutting begins. A rotational indexing detent and cooperating pneumatic rotational brake are provided.