摘要:
A method for automated circumferential welding of a workpiece by means of at least one welding device, including: (a) determining a further weld path for a further weld to be welded on the workpiece, the further weld extending from a start point, via a downstream part to a stop point, (b) determining first welding parameters associated with the further weld and adapted to weld the further weld on the workpiece, the first welding parameters are adapted to transfer a first level of heat to the workpiece, (c) identifying at least one overlap area in the further weld path between the downstream part and the start point of the further weld or between the further weld and a start or stop point of a previous weld, (d) determining a boost area, the boost area including the at least one overlap area, (e) determining boost welding parameters associated with the boost area and adapted to weld the further weld in the boost area, the boost welding parameters are adapted to transfer a second level of heat to the workpiece, the second level of heat exceeding the first level of heat, and (f) welding the further weld from the start point to the stop point thereof, the first welding parameters are selected for welding of the further weld outside the boost area, and the boost welding parameters are selected for welding the further weld inside the boost area.
摘要:
The invention described herein generally pertains to a system and method related to controlling a welding system having a tractor welder engaged with a track by utilizing a pendant component that is configured to receive an input from a user and displaying data via a graphical display. The pendant component includes one or more inputs that correspond to data displayed, wherein the one or more inputs include a first toggle switch and a second toggle switch, an encoder knob, a first set of buttons and a second set of buttons.
摘要:
Apparatus, systems, processes, control systems, means and methods for near-weld gas purging and welding. A focused circumferential near-weld purge gas delivery system for pipeline welding. A near-weld purge rig which has a near-weld purge gas channel and which achieves a low oxygen concentration proximate to a pipe gap for welding. The gas used for purging is also directed against an interior surface of the pipe to be welded. The directed gas cools the pipe to a desired temperature.
摘要:
A welding system of cylindrical structures which welds a welding end surface of an upper cylindrical structure and that of a lower one in an axial direction thereof, includes: two or more welding apparatuses opposite to the welding end surfaces and disposed at equal arrangement intervals in the circumferential direction thereof; a moving device configured to rotate the upper and lower cylindrical structures relative to the welding apparatuses in a circumferential direction thereof; and a control device configured to control the welding apparatuses and the moving device. The welding apparatus has a filler metal and a heating source therefor, and melts and fuses the filler metal on the welding end surfaces to weld them, and the control device is configured to continuously rotate the upper and lower cylindrical structures an angle of the arrangement interval by the moving device, while welding the welding end surfaces with the welding apparatuses.
摘要:
Apparatus and method for welding steel boiler tubes in a space restricted area using a pulsed-arc welding process. The process includes the use of a consumable insert ring having a T-shaped profile and flux material to provide deep weld penetration by a GTAW welding machine. Notches in the consumable weld ring allow for visual inspection of tube fit prior to weld.
摘要:
The present systems and methods relate generally to the field of welding systems, and particularly to flux-cored arc welding systems with self-shielded electrodes (FCAW-S). In an embodiment, a tubular welding wire includes a core and a sheath disposed around the core. Further, the tubular welding wire includes greater than approximately 2.4% glassy slag promoter by weight.
摘要:
A method of welding a pipe section in a ring-based welding system, wherein the welding system comprises: (i) an adjustable ring gear mount; (ii) a ring gear assembly positioned on the adjustable ring gear mount, the ring gear assembly having an inner diameter and a center point; and (iii) at least one weld head assembly mounted on the ring gear assembly. The method includes steps of: (a) positioning the pipe section within the ring gear assembly, the pipe section having an object attached the pipe section which enlarges a cross-sectional profile of the pipe section; (b) moving the pipe section through the ring gear assembly in a direction substantially parallel to the pipe section's longitudinal axis; (c) operating the adjustable ring gear mount to move the center point of the ring gear assembly relative to the pipe center point in a plane substantially orthogonal to the pipe section's longitudinal axis; and (d) moving the attached object through the ring gear assembly while the ring gear assembly remains an enclosed circular structure.
摘要:
Welding assistance systems to rotate a piping system component for welding purposes. The welding assistance systems hereof permit pivoting of the item to be welded, leveling of the item to be welded, and electrical conduction prevention to protect items connected with the welding assistance system hereof.
摘要:
A welding device for weld-assembly of first and second parts, defining therebetween a sealing surface, along a weld joint. The device includes: a supporting mechanism configured to move the device along the weld joint; at least one welding mechanism; and an automatic command and control mechanism. The welding mechanism is mounted on a single supporting element oriented substantially parallel to the sealing surface. A first motorized actuator secured to the supporting mechanism includes a first projection cooperating with an open housing in a first end face of the supporting element, and a second motorized actuator secured to the supporting mechanism includes a second projection cooperating with an open housing in a second end face of the supporting element. The first and second projections are movable in a plane substantially perpendicular to the sealing surface and generate controlled movement of the supporting element of the welding mechanism.
摘要:
A welding system comprising a frame having a curved profile configured to at least partially surround a cylindrical work piece, a welding torch supported on the frame a motor supported on the frame and extending outward therefrom the motor being connected to at least one of the frame around the welding torch to move the welding torch relative to the workpiece a motor housing in which at least a portion of the motor is received, the motor housing defining a cooling receiver a cooling assembly adapted to circulate a coolant through the housing, the cooling assembly including a supply line and a return line connected to a cooling insert, the cooling insert being received in the cooling receiver, the cooling insert defining a cooling passage through which the coolant is circulated; wherein the supply line and return line are sealingly attached to the cooling insert with the motor housing.