公开(公告)号：US10854606B2

公开(公告)日：2020-12-01

申请号：US16697103

申请日：2019-11-26

Applicant: STMICROELECTRONICS, INC.

Inventor： Pierre Morin ,  Nicolas Loubet

IPC: H01L27/088 ,  H01L27/092 ,  H01L29/78 ,  H01L29/16 ,  H01L29/66 ,  H01L29/10 ,  H01L29/165

Abstract: Methods and structures for forming strained-channel finFETs are described. Fin structures for finFETs may be formed using two epitaxial layers of different lattice constants that are grown over a bulk substrate. A first thin, strained, epitaxial layer may be cut to form strain-relieved base structures for fins. The base structures may be constrained in a strained-relieved state. Fin structures may be epitaxially grown in a second layer over the base structures. The constrained base structures can cause higher amounts of strain to form in the epitaxially-grown fins than would occur for non-constrained base structures.

公开(公告)号：US10515965B2

公开(公告)日：2019-12-24

申请号：US16035441

申请日：2018-07-13

Applicant: STMICROELECTRONICS, INC.

Inventor： Pierre Morin ,  Nicolas Loubet

IPC: H01L27/088 ,  H01L27/092 ,  H01L29/78 ,  H01L29/16 ,  H01L29/66 ,  H01L29/10 ,  H01L29/165

Abstract: Methods and structures for forming strained-channel finFETs are described. Fin structures for finFETs may be formed using two epitaxial layers of different lattice constants that are grown over a bulk substrate. A first thin, strained, epitaxial layer may be cut to form strain-relieved base structures for fins. The base structures may be constrained in a strained-relieved state. Fin structures may be epitaxially grown in a second layer over the base structures. The constrained base structures can cause higher amounts of strain to form in the epitaxially-grown fins than would occur for non-constrained base structures.

公开(公告)号：US10340195B2

公开(公告)日：2019-07-02

申请号：US15813071

申请日：2017-11-14

Applicant: STMICROELECTRONICS, INC.

Inventor： Nicolas Loubet ,  Prasanna Khare ,  Qing Liu

IPC: H01L21/8238 ,  H01L27/092 ,  H01L21/3065 ,  H01L21/308

Abstract: A method for co-integrating finFETs of two semiconductor material types, e.g., Si and SiGe, on a bulk substrate is described. Fins for finFETs may be formed in an epitaxial layer of a first semiconductor type, and covered with an insulator. A portion of the fins may be removed to form voids in the insulator, and the voids may be filled by epitaxially growing a semiconductor material of a second type in the voids. The co-integrated finFETs may be formed at a same device level.

公开(公告)号：US10256341B2

公开(公告)日：2019-04-09

申请号：US15884843

申请日：2018-01-31

Applicant: STMICROELECTRONICS, INC.

Inventor： Pierre Morin ,  Nicolas Loubet

IPC: H01L29/78 ,  H01L29/49 ,  H01L29/66 ,  H01L27/088 ,  H01L29/417 ,  H01L29/161 ,  H01L29/10 ,  H01L29/06

Abstract: A self-aligned SiGe FinFET device features a relaxed channel region having a high germanium concentration. Instead of first introducing germanium into the channel and then attempting to relax the resulting strained film, a relaxed channel is formed initially to accept the germanium. In this way, a presence of germanium can be established without straining or damaging the lattice. Gate structures are patterned relative to intrinsic silicon fins, to ensure that the gates are properly aligned, prior to introducing germanium into the fin lattice structure. After aligning the gate structures, the silicon fins are segmented to elastically relax the silicon lattice. Then, germanium is introduced into the relaxed silicon lattice, to produce a SiGe channel that is substantially stress-free and also defect-free. Using the method described, concentration of germanium achieved in a structurally stable film can be increased to a level greater than 85%.

公开(公告)号：US20180350808A1

公开(公告)日：2018-12-06

申请号：US16049685

申请日：2018-07-30

Applicant: STMICROELECTRONICS, INC.

Inventor： Qing Liu ,  Prasanna Khare ,  Nicolas Loubet

IPC: H01L27/088 ,  H01L21/225 ,  H01L29/66 ,  H01L29/78 ,  H01L21/265 ,  H01L21/8234 ,  H01L21/8238 ,  H01L21/84 ,  H01L29/08 ,  H01L29/417

CPC classification number: H01L27/0886 ,  H01L21/2253 ,  H01L21/26506 ,  H01L21/26513 ,  H01L21/2658 ,  H01L21/26586 ,  H01L21/823418 ,  H01L21/823431 ,  H01L21/823821 ,  H01L21/845 ,  H01L29/0847 ,  H01L29/41783 ,  H01L29/41791 ,  H01L29/66795 ,  H01L29/66803 ,  H01L29/785

Abstract: A multi-fin FINFET device may include a substrate and a plurality of semiconductor fins extending upwardly from the substrate and being spaced apart along the substrate. Each semiconductor fin may have opposing first and second ends and a medial portion therebetween, and outermost fins of the plurality of semiconductor fins may comprise an epitaxial growth barrier on outside surfaces thereof. The FINFET may further include at least one gate overlying the medial portions of the semiconductor fins, a plurality of raised epitaxial semiconductor source regions between the semiconductor fins adjacent the first ends thereof, and a plurality of raised epitaxial semiconductor drain regions between the semiconductor fins adjacent the second ends thereof.

公开(公告)号：US10068908B2

公开(公告)日：2018-09-04

申请号：US15489360

申请日：2017-04-17

Applicant: STMicroelectronics, Inc.

Inventor： Pierre Morin ,  Nicolas Loubet

IPC: H01L29/66 ,  H01L27/10 ,  H01L27/108 ,  H01L29/78 ,  H01L29/417 ,  H01L29/423

Abstract: Methods and structures for forming a localized, strained region of a substrate are described. Trenches may be formed at boundaries of a localized region of a substrate. An upper portion of sidewalls at the localized region may be covered with a covering layer, and a lower portion of the sidewalls at the localized region may not be covered. A converting material may be formed in contact with the lower portion of the localized region, and the substrate heated. The heating may introduce a chemical species from the converting material into the lower portion, which creates stress in the localized region. The methods may be used to form strained-channel finFETs.

公开(公告)号：US10043907B2

公开(公告)日：2018-08-07

申请号：US15162441

申请日：2016-05-23

Applicant: STMICROELECTRONICS, INC.

Inventor： Qing Liu ,  Nicolas Loubet

IPC: H01L29/78 ,  H01L21/8238 ,  H01L29/66 ,  H01L21/762 ,  H01L29/10 ,  H01L29/49 ,  H01L29/165 ,  H01L21/02 ,  H01L21/84 ,  H01L27/12 ,  H01L21/225 ,  H01L27/092 ,  H01L29/06 ,  H01L29/161

Abstract: A method for forming a complementary metal oxide semiconductor (CMOS) semiconductor device includes providing a stressed silicon-on-insulator (sSOI) wafer comprising a stressed semiconductor layer having first and second laterally adjacent stressed semiconductor portions. The first stressed semiconductor portion defines a first active region. The second stressed semiconductor portion is replaced with an unstressed semiconductor portion. The unstressed semiconductor portion includes a first semiconductor material. The method further includes driving a second semiconductor material into the first semiconductor material of the unstressed semiconductor portion defining a second active region.

公开(公告)号：US10038075B2

公开(公告)日：2018-07-31

申请号：US15437487

申请日：2017-02-21

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  STMICROELECTRONICS, INC.

Inventor： Stephane Allegret-Maret ,  Kangguo Cheng ,  Bruce Doris ,  Prasanna Khare ,  Qing Liu ,  Nicolas Loubet

IPC: H01L29/66 ,  H01L21/8238 ,  H01L27/11

CPC classification number: H01L29/66772 ,  H01L21/823807 ,  H01L21/823814 ,  H01L21/84 ,  H01L27/092 ,  H01L27/1104 ,  H01L27/1116 ,  H01L29/78654

Abstract: An improved transistor with channel epitaxial silicon and methods for fabrication thereof. In one aspect, a method for fabricating a transistor includes: forming a gate stack structure on an epitaxial silicon region, a width dimension of the epitaxial silicon region approximating a width dimension of the gate stack structure; encapsulating the epitaxial silicon region under the gate stack structure with sacrificial spacers formed on both sides of the gate stack structure and the epitaxial silicon region; forming a channel of the transistor having a width dimension that approximates that of the epitaxial silicon region and the gate stack structure, the epitaxial silicon region and the gate stack structure formed on the channel of the transistor; removing the sacrificial spacers; and growing a raised epitaxial source and drain from the silicon substrate, with portions of the raised epitaxial source and drain in contact with the epitaxial silicon region.

公开(公告)号：US09991351B2

公开(公告)日：2018-06-05

申请号：US15331714

申请日：2016-10-21

Applicant: STMICROELECTRONICS, INC.

Inventor： Nicolas Loubet ,  Prasanna Khare

IPC: H01L29/417 ,  H01L29/66 ,  H01L29/78 ,  H01L29/08 ,  H01L29/165 ,  H01L27/088 ,  H01L29/49

CPC classification number: H01L29/41791 ,  H01L27/0886 ,  H01L29/0847 ,  H01L29/165 ,  H01L29/4916 ,  H01L29/66545 ,  H01L29/66553 ,  H01L29/66795 ,  H01L29/7848 ,  H01L29/785 ,  H01L29/7851

Abstract: A method of making a semiconductor device includes forming a fin mask layer on a semiconductor layer, forming a dummy gate over the fin mask layer, and forming source and drain regions on opposite sides of the dummy gate. The dummy gate is removed and the underlying fin mask layer is used to define a plurality of fins in the semiconductor layer. A gate is formed over the plurality of fins.

公开(公告)号：US09882006B2

公开(公告)日：2018-01-30

申请号：US15340624

申请日：2016-11-01

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  STMicroelectronics, Inc.

Inventor： Hong He ,  Nicolas Loubet ,  Junli Wang

IPC: H01L29/10 ,  H01L29/161 ,  H01L29/66 ,  H01L21/225 ,  H01L21/311 ,  H01L21/02 ,  H01L29/78 ,  H01L29/167

CPC classification number: H01L29/785 ,  H01L21/02236 ,  H01L21/02532 ,  H01L21/02592 ,  H01L21/2256 ,  H01L21/31116 ,  H01L29/1054 ,  H01L29/161 ,  H01L29/167 ,  H01L29/4966 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66795 ,  H01L29/66818

Abstract: A method for channel formation in a fin transistor includes removing a dummy gate and dielectric from a dummy gate structure to expose a region of an underlying fin and depositing an amorphous layer including Ge over the region of the underlying fin. The amorphous layer is oxidized to condense out Ge and diffuse the Ge into the region of the underlying fin to form a channel region with Ge in the fin.