公开(公告)号：US12266571B2

公开(公告)日：2025-04-01

申请号：US18374976

申请日：2023-09-29

Applicant: Intel Corporation

Inventor： Mark T. Bohr ,  Tahir Ghani ,  Nadia M. Rahhal-Orabi ,  Subhash M. Joshi ,  Joseph M. Steigerwald ,  Jason W. Klaus ,  Jack Hwang ,  Ryan Mackiewicz

IPC: H01L21/768 ,  H01L21/28 ,  H01L21/283 ,  H01L21/285 ,  H01L21/311 ,  H01L23/522 ,  H01L23/528 ,  H01L23/535 ,  H01L29/08 ,  H01L29/16 ,  H01L29/423 ,  H01L29/45 ,  H01L29/49 ,  H01L29/51 ,  H01L29/66 ,  H01L29/78

Abstract: A transistor comprises a substrate, a pair of spacers on the substrate, a gate dielectric layer on the substrate and between the pair of spacers, a gate electrode layer on the gate dielectric layer and between the pair of spacers, an insulating cap layer on the gate electrode layer and between the pair of spacers, and a pair of diffusion regions adjacent to the pair of spacers. The insulating cap layer forms an etch stop structure that is self aligned to the gate and prevents the contact etch from exposing the gate electrode, thereby preventing a short between the gate and contact. The insulator-cap layer enables self-aligned contacts, allowing initial patterning of wider contacts that are more robust to patterning limitations.

公开(公告)号：US11211324B2

公开(公告)日：2021-12-28

申请号：US16574308

申请日：2019-09-18

Applicant: Intel Corporation

Inventor： Mohit K. Haran ,  Daniel James Bahr ,  Deepak S. Rao ,  Marvin Young Paik ,  Seungdo An ,  Debashish Basu ,  Kilhyun Bang ,  Jason W. Klaus ,  Reken Patel ,  Charles Henry Wallace ,  James Jeong ,  Ruth Amy Brain

IPC: H01L23/522 ,  H01L21/768 ,  H01L23/528 ,  H01L23/532

Abstract: An example via contact patterning method includes providing a pattern of alternating trench contacts and gates over a support structure. For each pair of adjacent trench contacts and gates, a trench contact is electrically insulated from an adjacent gate by a dielectric material and/or multiple layers of different dielectric materials, and the gates are recessed with respect to the trench contacts. The method further includes wrapping a protective layer of one or more dielectric materials, and a sacrificial helmet material on top of the trench contacts to protect them during the via contact patterning and etch processes for forming via contacts over one or more gates. Such a method may advantageously allow increasing the edge placement error margin for forming via contacts of metallization stacks.

公开(公告)号：US10930557B2

公开(公告)日：2021-02-23

申请号：US16819590

申请日：2020-03-16

Applicant: Intel Corporation

Inventor： Mark T. Bohr ,  Tahir Ghani ,  Nadia M. Rahhal-Orabi ,  Subhash M. Joshi ,  Joseph M. Steigerwald ,  Jason W. Klaus ,  Jack Hwang ,  Ryan Mackiewicz

IPC: H01L21/768 ,  H01L29/78 ,  H01L29/49 ,  H01L29/66 ,  H01L29/51 ,  H01L21/28 ,  H01L21/283 ,  H01L21/311 ,  H01L23/522 ,  H01L23/528 ,  H01L29/08 ,  H01L29/423 ,  H01L29/16 ,  H01L29/45 ,  H01L21/285 ,  H01L23/535

Abstract: A transistor comprises a substrate, a pair of spacers on the substrate, a gate dielectric layer on the substrate and between the pair of spacers, a gate electrode layer on the gate dielectric layer and between the pair of spacers, an insulating cap layer on the gate electrode layer and between the pair of spacers, and a pair of diffusion regions adjacent to the pair of spacers. The insulating cap layer forms an etch stop structure that is self aligned to the gate and prevents the contact etch from exposing the gate electrode, thereby preventing a short between the gate and contact. The insulator-cap layer enables self-aligned contacts, allowing initial patterning of wider contacts that are more robust to patterning limitations.

公开(公告)号：US10141226B2

公开(公告)日：2018-11-27

申请号：US15827491

申请日：2017-11-30

Applicant: INTEL CORPORATION

Inventor： Mark T. Bohr ,  Tahir Ghani ,  Nadia M. Rahhal-Orabi ,  Subhash M. Joshi ,  Joseph M. Steigerwald ,  Jason W. Klaus ,  Jack Hwang ,  Ryan Mackiewicz

IPC: H01L21/768 ,  H01L21/28 ,  H01L21/285 ,  H01L23/535 ,  H01L29/45 ,  H01L29/16 ,  H01L29/423 ,  H01L29/51 ,  H01L29/66 ,  H01L21/311 ,  H01L29/08 ,  H01L21/283 ,  H01L23/522 ,  H01L23/528 ,  H01L29/78 ,  H01L29/49

Abstract: A transistor comprises a substrate, a pair of spacers on the substrate, a gate dielectric layer on the substrate and between the pair of spacers, a gate electrode layer on the gate dielectric layer and between the pair of spacers, an insulating cap layer on the gate electrode layer and between the pair of spacers, and a pair of diffusion regions adjacent to the pair of spacers. The insulating cap layer forms an etch stop structure that is self aligned to the gate and prevents the contact etch from exposing the gate electrode, thereby preventing a short between the gate and contact. The insulator-cap layer enables self-aligned contacts, allowing initial patterning of wider contacts that are more robust to patterning limitations.