公开(公告)号：US20210043772A1

公开(公告)日：2021-02-11

申请号：US17077383

申请日：2020-10-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu-Sheng Wang ,  Chi-Cheng Hung ,  Chia-Ching Lee ,  Chung-Chiang Wu ,  Ching-Hwanq Su

IPC: H01L29/78 ,  H01L29/66 ,  H01L29/49

Abstract: A method includes forming a first semiconductor fin protruding from a substrate and forming a gate stack over the first semiconductor fin. Forming the gate stack includes depositing a gate dielectric layer over the first semiconductor fin, depositing a first seed layer over the gate dielectric layer, depositing a second seed layer over the first seed layer, wherein the second seed layer has a different structure than the first seed layer, and depositing a conductive layer over the second seed layer, wherein the first seed layer, the second seed layer, and the conductive layer include the same conductive material. The method also includes forming source and drain regions adjacent the gate stack.

公开(公告)号：US10170417B2

公开(公告)日：2019-01-01

申请号：US15817281

申请日：2017-11-19

Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.

Inventor： Chung-Chiang Wu ,  Chia-Ching Lee ,  Hsueh-Wen Tsau ,  Chun-Yuan Chou ,  Cheng-Yen Tsai ,  Da-Yuan Lee ,  Ming-Hsing Tsai

IPC: H01L27/092 ,  H01L21/28 ,  H01L21/8238 ,  H01L21/321 ,  H01L23/528 ,  H01L21/311 ,  H01L21/768 ,  H01L23/532 ,  H01L29/49 ,  H01L23/485

Abstract: A semiconductor structure includes a substrate, a dielectric layer, a metal layer, and a tungsten layer. The dielectric layer is on the substrate and has a recess feature therein. The metal layer is in the recess feature. The metal layer has an oxygen content less than about 0.1 atomic percent. The tungsten layer is in the recess feature and in contact with the metal layer.

公开(公告)号：US12300733B2

公开(公告)日：2025-05-13

申请号：US17854749

申请日：2022-06-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chia-Ching Lee ,  Hung-Chin Chung ,  Chung-Chiang Wu ,  Hsuan-Yu Tung ,  Kuan-Chang Chiu ,  Chien-Hao Chen ,  Chi On Chui

IPC: H01L29/49 ,  H01L21/28 ,  H01L21/8234 ,  H01L21/8238 ,  H01L29/40 ,  H01L29/66 ,  H01L29/78

Abstract: A semiconductor device and method of manufacture are provided. In some embodiments a treatment process is utilized to treat a work function layer. The treatment prevents excessive oxidation of the work function layer during subsequent processing steps, such as application of a subsequent photoresist material, thereby allowing the work function layer to be thinner than otherwise.

公开(公告)号：US12272556B2

公开(公告)日：2025-04-08

申请号：US17852960

申请日：2022-06-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Jung-Shiung Tsai ,  Chung-Chiang Wu ,  Wei-Fan Liao ,  Han-Ti Hsiaw

IPC: H01L21/28 ,  H01L29/40 ,  H01L29/66 ,  H01L29/78 ,  H01L29/49

Abstract: A semiconductor device and method of manufacture are provided. In an embodiment a metal layer is formed over a substrate using a fluorine-free deposition process, a nucleation layer is formed over the metal layer using a fluorine included deposition process, and a fill material is formed to fill an opening and form a gate stack.

公开(公告)号：US12183638B2

公开(公告)日：2024-12-31

申请号：US18499650

申请日：2023-11-01

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Han Tsai ,  Chung-Chiang Wu ,  Cheng-Lung Hung ,  Weng Chang ,  Chi On Chui

IPC: H01L21/8234 ,  H01L21/28 ,  H01L27/088 ,  H01L29/49

Abstract: A method includes forming a gate dielectric on a semiconductor region, depositing a work-function layer over the gate dielectric, depositing a silicon layer over the work-function layer, and depositing a glue layer over the silicon layer. The work-function layer, the silicon layer, and the glue layer are in-situ deposited. The method further includes depositing a filling-metal over the glue layer; and performing a planarization process, wherein remaining portions of the glue layer, the silicon layer, and the work-function layer form portions of a gate electrode.

公开(公告)号：US20240387276A1

公开(公告)日：2024-11-21

申请号：US18787901

申请日：2024-07-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Chiang Wu ,  Hung-Chin Chung ,  Hsien-Ming Lee ,  Chien-Hao Chen ,  Ching-Hwanq Su

IPC: H01L21/8234 ,  H01L27/088

Abstract: Semiconductor devices and methods of manufacturing semiconductor devices with differing threshold voltages are provided. In embodiments the threshold voltages of individual semiconductor devices are tuned through the removal and placement of differing materials within each of the individual gate stacks within a replacement gate process, whereby the removal and placement helps keep the overall process window for a fill material large enough to allow for a complete fill.

公开(公告)号：US20240379810A1

公开(公告)日：2024-11-14

申请号：US18782846

申请日：2024-07-24

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Shih-Hang Chiu ,  Chung-Chiang Wu ,  Jo-Chun Hung ,  Wei-Cheng Wang ,  Kuan-Ting Liu ,  Chi On Chui

IPC: H01L29/49 ,  H01L21/02 ,  H01L21/28 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/423 ,  H01L29/66 ,  H01L29/786

Abstract: Semiconductor devices having improved gate electrode structures and methods of forming the same are disclosed. In an embodiment, a semiconductor device includes a gate structure over a semiconductor substrate, the gate structure including a high-k dielectric layer; an n-type work function layer over the high-k dielectric layer; an anti-reaction layer over the n-type work function layer, the anti-reaction layer including a dielectric material; a p-type work function layer over the anti-reaction layer, the p-type work function layer covering top surfaces of the anti-reaction layer; and a conductive cap layer over the p-type work function layer.

公开(公告)号：US20240363424A1

公开(公告)日：2024-10-31

申请号：US18769858

申请日：2024-07-11

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Chiang Wu ,  Hsin-Han Tsai ,  Wei-Chin Lee ,  Chia-Ching Lee ,  Hung-Chin Chung ,  Cheng-Lung Hung ,  Da-Yuan Lee

IPC: H01L21/8234 ,  H01L21/027 ,  H01L21/28 ,  H01L21/285 ,  H01L21/3213 ,  H01L21/8238 ,  H01L27/088 ,  H01L27/092 ,  H01L29/40 ,  H01L29/423 ,  H01L29/49 ,  H01L29/66

CPC classification number: H01L21/82345 ,  H01L21/28079 ,  H01L21/28088 ,  H01L21/32133 ,  H01L21/823462 ,  H01L21/823468 ,  H01L21/823842 ,  H01L21/823857 ,  H01L21/823864 ,  H01L27/0886 ,  H01L27/0922 ,  H01L27/0924 ,  H01L29/401 ,  H01L29/4958 ,  H01L29/4966 ,  H01L29/66545 ,  H01L21/0273 ,  H01L21/28556 ,  H01L21/823431 ,  H01L21/823821 ,  H01L29/42372

Abstract: Semiconductor devices and methods of manufacturing semiconductor devices with differing threshold voltages are provided. In embodiments the threshold voltages of individual semiconductor devices are tuned through the removal and placement of differing materials within each of the individual gate stacks within a replacement gate process, whereby the removal and placement helps keep the overall process window for a fill material large enough to allow for a complete fill.

公开(公告)号：US12087637B2

公开(公告)日：2024-09-10

申请号：US17120499

申请日：2020-12-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Chiang Wu ,  Hsin-Han Tsai ,  Wei-Chin Lee ,  Chia-Ching Lee ,  Hung-Chin Chung ,  Cheng-Lung Hung ,  Da-Yuan Lee

IPC: H01L21/8234 ,  H01L21/027 ,  H01L21/28 ,  H01L21/285 ,  H01L21/3213 ,  H01L21/8238 ,  H01L27/088 ,  H01L27/092 ,  H01L29/40 ,  H01L29/423 ,  H01L29/49 ,  H01L29/66

CPC classification number: H01L21/82345 ,  H01L21/28079 ,  H01L21/28088 ,  H01L21/32133 ,  H01L21/823462 ,  H01L21/823468 ,  H01L21/823842 ,  H01L21/823857 ,  H01L21/823864 ,  H01L27/0886 ,  H01L27/0922 ,  H01L27/0924 ,  H01L29/401 ,  H01L29/4958 ,  H01L29/4966 ,  H01L29/66545 ,  H01L21/0273 ,  H01L21/28556 ,  H01L21/823431 ,  H01L21/823821 ,  H01L29/42372

Abstract: Semiconductor devices and methods of manufacturing semiconductor devices with differing threshold voltages are provided. In embodiments the threshold voltages of individual semiconductor devices are tuned through the removal and placement of differing materials within each of the individual gate stacks within a replacement gate process, whereby the removal and placement helps keep the overall process window for a fill material large enough to allow for a complete fill.

公开(公告)号：US11563120B2

公开(公告)日：2023-01-24

申请号：US17077383

申请日：2020-10-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu-Sheng Wang ,  Chi-Cheng Hung ,  Chia-Ching Lee ,  Chung-Chiang Wu ,  Ching-Hwanq Su

IPC: H01L29/49 ,  H01L29/78 ,  H01L29/66 ,  H01L29/51

Abstract: A method includes forming a first semiconductor fin protruding from a substrate and forming a gate stack over the first semiconductor fin. Forming the gate stack includes depositing a gate dielectric layer over the first semiconductor fin, depositing a first seed layer over the gate dielectric layer, depositing a second seed layer over the first seed layer, wherein the second seed layer has a different structure than the first seed layer, and depositing a conductive layer over the second seed layer, wherein the first seed layer, the second seed layer, and the conductive layer include the same conductive material. The method also includes forming source and drain regions adjacent the gate stack.