公开(公告)号：US20220242092A1

公开(公告)日：2022-08-04

申请号：US17724025

申请日：2022-04-19

Applicant: United States Gypsum Company

Inventor： Qiang YU ,  Weixin D. SONG

IPC: B32B13/08 ,  B32B3/26 ,  B32B5/02 ,  B32B17/02 ,  B32B29/00 ,  C04B28/14 ,  B32B13/14

Abstract: This invention provides gypsum wallboards with a unique microstructure where the walls between voids are enhanced in thickness and strength to substantially improve the strength and handling properties of the wallboards. A method of making lightweight gypsum wallboards is also provided.

公开(公告)号：US20160304397A1

公开(公告)日：2016-10-20

申请号：US15198122

申请日：2016-06-30

Applicant: United States Gypsum Company

Inventor： Qiang YU ,  Weixin D. SONG ,  Michael R. LYNN

IPC: C04B11/00 ,  C04B24/22 ,  C04B22/16 ,  C04B24/38

CPC classification number: C04B11/00 ,  C04B22/16 ,  C04B24/226 ,  C04B24/383 ,  C04B28/14 ,  C04B2103/0045 ,  C04B2103/408 ,  C04B2111/0062 ,  Y02W30/97 ,  Y10T428/249953 ,  Y10T428/2978 ,  Y10T428/31971 ,  Y10T428/31993 ,  Y10T442/665 ,  C04B14/42 ,  C04B18/24

Abstract: The invention generally provides gypsum-containing slurries including stucco, naphthalenesulfonate dispersant, and pregelatinized starch. The naphthalenesulfonate dispersant is present in an amount of about 0.1% -3.0% by weight based on the weight of dry stucco. The pregelatinized starch present in an amount of at least about 0.5% by weight up to about 10% by weight of pregelatinized starch by weight based on the weight of dry stucco in the formulation. Other slurry additives can include trimetaphosphate salts, accelerators, binders, paper fiber, glass fiber, and other known ingredients. The invention also comprises the gypsum-containing products made with such slurries, for example, gypsum wallboard, and a method of making gypsum wallboard.

Abstract translation: 本发明通常提供含石膏，萘磺酸盐分散剂和预胶化淀粉的含石膏的浆料。 基于干灰泥的重量，萘磺酸盐分散剂的存在量为约0.1重量％至3.0重量％。 所述预胶凝淀粉以基于制剂中干灰泥重量的重量计至少约0.5重量％至至多约10重量％的预胶化淀粉的量存在。 其它浆料添加剂可以包括三偏磷酸盐，促进剂，粘合剂，纸纤维，玻璃纤维和其它已知成分。 本发明还包括用这种浆料制成的含石膏的产品，例如石膏墙板，以及制造石膏墙板的方法。

公开(公告)号：US20150125683A1

公开(公告)日：2015-05-07

申请号：US14072592

申请日：2013-11-05

Applicant: United States Gypsum Company

Inventor： Bangji CAO ,  Weixin D. SONG ,  Alfred LI

IPC: B32B13/04 ,  E04C2/34 ,  E04C2/04

CPC classification number: B32B13/04 ,  C04B28/14 ,  C04B2111/0062 ,  C04B2111/28 ,  E04C2/043 ,  E04C2/34 ,  C04B12/04 ,  C04B14/202 ,  C04B14/42 ,  C04B22/16 ,  C04B24/383 ,  C04B2103/10 ,  C04B2103/20 ,  C04B2103/40 ,  C04B22/143

Abstract: A gypsum composition, board, and method of producing a gypsum board with increased fire endurance are described. The set gypsum-containing composition can be used to prepare a gypsum board having fire endurance, based on the inclusion of silica gel.

Abstract translation: 描述了具有增加的耐火性的生产石膏板的石膏组合物，板和方法。 含石膏组合物可用于制备具有耐火性的石膏板，其基于包含硅胶。

公开(公告)号：US20150103861A1

公开(公告)日：2015-04-16

申请号：US14054649

申请日：2013-10-15

Applicant: United States Gypsum Company

Inventor： Bangji CAO ,  Scott LECKIE ,  Weixin D. SONG ,  Cesar CHAN

IPC: G01K3/04

CPC classification number: G01K3/04 ,  G01N25/18 ,  Y10T29/49771

Abstract: A system and method for predicting wallboard fire performance in a standard test includes procuring a sample of the wallboard for testing, and mounting the sample into a fixture so that one side of the sample is exposed to a heat source. A cavity is created between the sample and the fixture such that the sample is disposed between the heat source and the cavity. A temperature measurement is taken at a predetermined location within the cavity over time, and the temperature is monitored and recorded as a series of temperature readings using a computer-readable medium. The series is analyzed to determine an index time at which the temperature reaches a predetermined temperature threshold. The index time is correlated to a standard-test fire performance using the computer-readable medium and, based on the correlation, a fire performance of the wallboard in a standard test procedure is predicted.

Abstract translation: 用于在标准测试中预测墙板防火性能的系统和方法包括采购墙板样品进行测试，并将样品安装到夹具中，使样品的一侧暴露于热源。 在样品和夹具之间产生空腔，使得样品设置在热源和空腔之间。 在时间内在空腔内的预定位置进行温度测量，并且使用计算机可读介质将温度监测并记录为一系列温度读数。 分析该系列以确定温度达到预定温度阈值的指数时间。 索引时间与使用计算机可读介质的标准测试防火性能相关，并且基于相关性，预测在标准测试程序中的墙板的防火性能。

公开(公告)号：US20140186643A1

公开(公告)日：2014-07-03

申请号：US14198463

申请日：2014-03-05

Applicant: United States Gypsum Company

Inventor： Qiang YU ,  Weixin D. SONG ,  Michael R. LYNN

IPC: C04B28/14

CPC classification number: C04B11/00 ,  C04B22/16 ,  C04B24/226 ,  C04B24/383 ,  C04B28/14 ,  C04B2103/0045 ,  C04B2103/408 ,  C04B2111/0062 ,  Y02W30/97 ,  Y10T428/249953 ,  Y10T428/2978 ,  Y10T428/31971 ,  Y10T428/31993 ,  Y10T442/665 ,  C04B14/42 ,  C04B18/24

Abstract: The invention generally provides gypsum-containing slurries including stucco, naphthalenesulfonate dispersant, and pregelatinized starch. The naphthalenesulfonate dispersant is present in an amount of about 0.1%-3.0% by weight based on the weight of dry stucco. The pregelatinized starch is present in an amount of at least about 0.5% by weight up to about 10% by weight of pregelatinized starch by weight based on the weight of dry stucco in the formulation. Other slurry additives can include trimetaphosphate salts, accelerators, binders, paper fiber, glass fiber, and other known ingredients. The invention also comprises the gypsum-containing products made with such slurries, for example, gypsum wallboard, and a method of making gypsum wallboard.

Abstract translation: 本发明通常提供含石膏，萘磺酸盐分散剂和预胶化淀粉的含石膏的浆料。 基于干灰泥的重量，萘磺酸盐分散剂的存在量为约0.1重量％至3.0重量％。 基于制剂中干灰泥的重量，预胶化淀粉的存在量为预胶化淀粉的至少约0.5重量％至多约10重量％。 其它浆料添加剂可以包括三偏磷酸盐，促进剂，粘合剂，纸纤维，玻璃纤维和其它已知成分。 本发明还包括用这种浆料制成的含石膏的产品，例如石膏墙板，以及制造石膏墙板的方法。

公开(公告)号：US20140158273A1

公开(公告)日：2014-06-12

申请号：US14181590

申请日：2014-02-14

Applicant: UNITED STATES GYPSUM COMPANY

Inventor： Qiang YU ,  Srinivas VEERAMASUNENI ,  Weixin D. SONG ,  Wenqi LUAN

IPC: B28B1/50

CPC classification number: E04C2/04 ,  B28B1/50 ,  B28B11/12 ,  B28B11/243 ,  B32B5/16 ,  B32B9/005 ,  B32B38/164 ,  B32B2307/3065 ,  B32B2607/00 ,  C04B20/06 ,  C04B28/14 ,  C04B28/145 ,  C04B2111/0062 ,  C04B2111/28 ,  C04B2201/30 ,  E04B1/942 ,  Y10T428/249968 ,  Y10T428/249979 ,  Y10T428/26 ,  Y10T428/31971 ,  C04B14/386 ,  C04B14/42 ,  C04B14/46 ,  C04B20/0024 ,  C04B22/16 ,  C04B24/38 ,  C04B38/0054 ,  C04B38/106 ,  C04B2103/408 ,  C04B14/202

Abstract: A reduced weight, reduced density gypsum panel that includes high expansion vermiculite with fire resistance capabilities that are at least comparable to (if not better than) commercial fire rated gypsum panels with a much greater gypsum content, weight and density.

Abstract translation: 减重密度石膏板，包括具有耐火能力的高膨胀蛭石，其至少与具有更大石膏含量，重量和密度的商业防火石膏板相当（如果不是更好）。

公开(公告)号：US20140113124A1

公开(公告)日：2014-04-24

申请号：US13835002

申请日：2013-03-15

Applicant: UNITED STATES GYPSUM COMPANY

Inventor： Yijun SANG ,  Weixin D. SONG

IPC: C04B11/00 ,  E04C2/26

CPC classification number: C04B11/00 ,  C04B28/14 ,  C04B2111/0062 ,  E04C2/043 ,  E04C2/26 ,  Y10T428/31971 ,  C04B22/16 ,  C04B24/38 ,  C04B24/42 ,  C04B2103/10 ,  C04B2103/20 ,  C04B2103/40

Abstract: Disclosed are product (e.g., panels), slurry, and methods relating to a pregelatinized starch having a mid-range viscosity (i.e., from about 20 centipoise to about 700 centipoise).

Abstract translation: 公开了与具有中等范围粘度（即约20厘泊至约700厘泊）的预胶化淀粉相关的产品（例如，面板），浆料和方法。

公开(公告)号：US20130101838A1

公开(公告)日：2013-04-25

申请号：US13712732

申请日：2012-12-12

Applicant: UNITED STATES GYPSUM COMPANY

Inventor： Qiang YU ,  Weixin D. SONG ,  Srinivas VEERAMASUNENI

IPC: B32B13/08

CPC classification number: C04B28/14 ,  B32B13/08 ,  B32B2307/3065 ,  B32B2307/536 ,  B32B2307/72 ,  B32B2419/00 ,  B32B2607/00 ,  B32B2607/02 ,  C04B20/06 ,  C04B22/16 ,  C04B24/20 ,  C04B24/383 ,  C04B28/145 ,  C04B2103/408 ,  C04B2111/0062 ,  C04B2111/28 ,  C04B2111/34 ,  C04B2201/20 ,  E04C2/043 ,  E04C2/28 ,  Y02W30/97 ,  Y10T156/1052 ,  Y10T428/27 ,  Y10T428/31678 ,  Y10T428/31982 ,  Y10T428/31989 ,  C04B14/42 ,  C04B18/24 ,  C04B24/226 ,  C04B38/10 ,  C04B14/386

Abstract: An about ⅝ inch to ¾ inch thick low weight, low density gypsum panel with fire resistance capabilities sufficient to provide a Thermal Insulation Index of at least 17.0 minutes which when subjected to U419 test procedures will not fail for at least 30 minutes and, in selected embodiments, also has outstanding water resistance properties.

Abstract translation: 约5/8英寸至¾英寸厚的低重量，低密度石膏板，具有足够的耐火能力，足以提供至少17.0分钟的绝热指数，当进行U419测试程序时，至少30分钟不会失效， 在选择的实施方案中，也具有优异的耐水性。

公开(公告)号：US20200239366A1

公开(公告)日：2020-07-30

申请号：US16846716

申请日：2020-04-13

Applicant: United States Gypsum Company

Inventor： Annamaria Vilinska ,  Alfred C. LI ,  Weixin D. SONG

IPC: C04B28/14 ,  B28C7/04 ,  E04C2/04 ,  B32B5/20 ,  B32B13/02 ,  B32B5/24 ,  B28C5/12 ,  B32B13/14 ,  B32B3/26 ,  B32B13/04 ,  B28C5/06 ,  C04B38/10 ,  C04B28/02 ,  B32B13/08

Abstract: Disclosed is a method and system for blending a foam modifier with foaming agent on-line, e.g., as may be particularly useful for gypsum or cement slurries. The foam modifier comprises a fatty alcohol that is added to a gypsum or cement slurry that includes foaming agent, such as an alkyl sulfate surfactant. The fatty alcohol can be a C6-C16 fatty alcohol in some embodiments. The use of such a foam modifier can be used, for example, to stabilize the foam, reduce waste of foaming agent, improve void size control in the final product, and improve the gypsum board manufacturing process.

公开(公告)号：US20190248041A1

公开(公告)日：2019-08-15

申请号：US16274550

申请日：2019-02-13

Applicant: United States Gypsum Company

Inventor： Qiang YU ,  Srinivas VEERAMASUNENI ,  Weixin D. SONG ,  Wenqi LUAN

IPC: B28B1/50 ,  B32B38/00 ,  B32B5/16 ,  E04C2/04 ,  C04B20/06 ,  C04B28/14 ,  B32B9/00 ,  B28B11/24 ,  B28B11/12 ,  E04B1/94

CPC classification number: B28B1/50 ,  B28B11/12 ,  B28B11/243 ,  B32B5/16 ,  B32B9/005 ,  B32B38/164 ,  B32B2307/3065 ,  B32B2607/00 ,  C04B20/06 ,  C04B28/14 ,  C04B28/145 ,  C04B2111/0062 ,  C04B2111/28 ,  C04B2201/30 ,  E04B1/942 ,  E04C2/04 ,  Y10T428/249968 ,  Y10T428/249979 ,  Y10T428/26 ,  Y10T428/31971 ,  C04B14/386 ,  C04B14/42 ,  C04B14/46 ,  C04B20/0024 ,  C04B22/16 ,  C04B24/38 ,  C04B38/0054 ,  C04B38/106 ,  C04B2103/408 ,  C04B14/202

Abstract: A reduced weight, reduced density gypsum panel that includes high expansion vermiculite with fire resistance capabilities that are at least comparable to (if not better than) commercial fire rated gypsum panels with a much greater gypsum content, weight and density.