Abstract:
A system and method to diagnose the operational health of a hydraulic accumulator are provided. The system can include a hydraulic accumulator selectively coupled to a hydraulic actuator, such as a swing motor. The accumulator can be charged by movement of the actuator. A pressure sensor can be associated with the accumulator to determine an accumulator pressure. A controller can be connected to the pressure sensor. The controller can determine a charge curve based on a relationship between an actuator operational parameter associated with the actuator movement and the accumulator pressure. The controller can compare the charge curve to a previously defined charge curve or range to determine an error between the charge curve and the previously defined charge curve or range. The degree of the error can be associated with the operational health of the accumulator, and if too large, the operator may be notified of the status.
Abstract:
A hydraulic system is disclosed. The hydraulic system may include a source of pressurized fluid; a tank; a hydraulic actuator including a first chamber and a second chamber; a first independent metering valve disposed between and fluidly connected to the source, the tank, and the first chamber of the hydraulic actuator; and a second independent metering valve disposed between and fluidly connected to the source, the tank, and the second chamber of the hydraulic actuator. Each of the first independent metering valve and the second independent metering valve may include a spool and a valve actuator disposed on one side of the spool. The valve actuator may include a push coil, a pull coil, and a force feedback mechanism configured to balance a force of the push coil and the pull coil.
Abstract:
A fluid system for a machine that includes a linkage. The fluid system includes an actuator, an accumulator, a pilot circuit, and a pressure reducing valve. The actuator is configured to manipulate the linkage. The accumulator is configured to store a fluid discharged by the actuator under pressure. The pilot circuit is fluidly coupled to the accumulator and is configured to receive the fluid from the accumulator. Further, the pressure reducing valve is positioned between the accumulator and the pilot circuit to regulate the pressure of the fluid delivered to the pilot circuit from the accumulator.
Abstract:
A hydraulic system for a machine is disclosed. The system may have a pump and a motor driven by pressurized fluid from the pump. An accumulator is configured to receive fluid discharged from the motor and to discharge fluid to the motor. The system may include a first valve to selectively communicate the higher pressure of conduits coupled between the pump and motor to the accumulator. A second valve and a third valve can be used to facilitate charging and discharging of the accumulator. The system may include a controller configured to implement a plurality of modes of operation, which each mode of operation may include a different combination of motor deceleration and motor acceleration segments during which the accumulator receives and discharges fluid, respectively. An input may be used to determine the segment of the work cycle.
Abstract:
An energy recovery system for a machine having a movable work tool, a swing motor to swing the work tool about a vertical axis, a pump providing pressurized fluid to the swing motor, a power source outputting power to drive the pump, and a controller. The energy recovery system may include a first accumulator, a swing charge valve selectively connecting the swing motor to the first accumulator, an assist motor operatively connected to the power source, and a discharge selectively connecting the first accumulator to the assist motor. The swing charge valve may fluidly connect the swing motor to the first accumulator when fluid pressure from the swing motor is greater than a charge set pressure. The controller may cause the discharge valve to fluidly connect the first accumulator with the assist motor when the power demand on the power source is greater than a minimum assisted power demand.
Abstract:
A fluid system for a machine that includes a linkage. The fluid system includes an actuator, an accumulator, a pilot circuit, and a pressure reducing valve. The actuator is configured to manipulate the linkage. The accumulator is configured to store a fluid discharged by the actuator under pressure. The pilot circuit is fluidly coupled to the accumulator and is configured to receive the fluid from the accumulator. Further, the pressure reducing valve is positioned between the accumulator and the pilot circuit to regulate the pressure of the fluid delivered to the pilot circuit from the accumulator.
Abstract:
An independent metering valve circuit includes an actuator, a set of independent metering valves, an independent metering valve pre-compensator, an inverse resolver, and a signal conditioning element. The set of independent metering valves are fluidly coupled to the actuator and configured to independently control a flow of a hydraulic fluid to the actuator. The independent metering valve pre-compensator is configured to control the flow of the hydraulic fluid to the set of independent metering valves. The inverse resolver is configured to receive a first pressure signal from the independent metering valve circuit and a second pressure signal from a load-sense hydraulic system and output a third pressure signal. The signal conditioning element is configured to receive the third pressure signal and output a forth pressure signal configured to control a pump fluidly coupled to the load-sense hydraulic system and the independent metering valve circuit.
Abstract:
Engine anti-idling and restart may be implemented in a machine having a power source, a movable work tool, a pump driven by the power source, an actuator receiving fluid from the pump and moving the work tool, a high-pressure fluid reservoir, and an assist motor operatively connected to the power source. Engine restart may include detecting operator input to start the power source, and fluidly connecting the fluid reservoir to the assist motor to assist in starting the power source in response to detecting the operator input. Prior to shutting down the power source during anti-idling, fluid from the pump may be input to the assist motor, pressurized and communicated to the high-pressure fluid reservoir in response to determining that idle condition exists and a reservoir charge pressure is less than a reservoir minimum restart pressure needed to restart the power source.
Abstract:
An energy recovery system for a machine is disclosed. The energy recovery system may have a boom circuit with at least a one linear actuator configured to move a work tool, and a boom accumulator configured to selectively collect pressurized fluid from the at least one linear actuator and to discharge pressurized fluid back to the at least one linear actuator. The energy recovery system may also have a swing circuit with a swing motor configured to move the work tool, and a swing accumulator configured to selectively collect pressurized fluid from the swing motor and discharge pressurized fluid back to the swing motor. The energy recovery system may further have a common accumulator passage fluidly connecting the boom accumulator and the swing accumulator.
Abstract:
An energy recovery system is disclosed for use with a hydraulic machine. The energy recovery system may have a tank, a pump configured to draw fluid from the tank and pressurize the fluid, an actuator, and an actuator control valve movable to direct pressurized fluid from the pump to the actuator and from the actuator to the tank to move the actuator. The energy recovery system may also have a motor mechanically connected to a rotary device and configured to selectively receive fluid discharged from the actuator, and at least one valve movable to selectively redirect fluid exiting the motor back to the actuator.