摘要:
A process of depositing a coating system suitable for use as an environmental barrier coating on various substrate materials, particularly those containing silicon and intended for high temperature applications such as the hostile thermal environment of a gas turbine engine. The process comprises depositing a first coating layer containing mullite, and preferably a second coating layer of an alkaline earth aluminosilicate, such as barium-strontium-aluminosilicate (BSAS), by thermal spraying while maintaining the substrate at a temperature of 800° C. or less, preferably 500° C. or less, by which a substantially crack-free coating system is produced with desirable mechanical integrity.
摘要:
An article having a spallation resistant TBC comprises a metal substrate, such as a high temperature superalloy, and a TBC, such as a coating of yttria stabilized zirconia. The TBC comprises a plurality of plasma-sprayed layers. The TBC has a coherent, continuous columnar grain microstructure, wherein at least one layer has a plurality of continuous columnar grains which have been extended by directional solidification into an adjacent layer. In a preferred embodiment, the coherent, continuous columnar microstructure comprises substantially all of the volume of TBC. A coherent, continuous columnar grain microstructure is also taught wherein at least some of the plurality of coherent, continuous columnar grains which comprise a TBC extend through essentially the entire thickness of the coating. A columnar crack pattern of cracks extending generally normal to the surface of the metal substrate is also developed within TBCs of the present invention in conjunction with the coherent, continuous columnar grain microstructures described.
摘要:
An article having a spallation resistant TBC comprises a metal substrate, such as a high temperature superalloy, and a TBC, such as a coating of yttria stabilized zirconia. The TBC comprises a plurality of plasma-sprayed layers. The TBC has a coherent, continuous columnar grain microstructure, wherein at least one layer has a plurality of continuous columnar grains which have been extended by directional solidification into an adjacent layer. In a preferred embodiment, the coherent, continuous columnar microstructure comprises substantially all of the volume of TBC. A coherent, continuous columnar grain microstructure is also taught wherein at least some of the plurality of coherent, continuous columnar grains which comprise a TBC extend through essentially the entire thickness of the coating. A columnar crack pattern of cracks extending generally normal to the surface of the metal substrate is also developed within TBCs of the present invention in conjunction with the coherent, continuous columnar grain microstructures described.
摘要:
A solid oxide fuel cell is disclosed. The fuel cell includes a porous anode, formed of finely-dispersed nickel/stabilized-zirconia powder particles. The particles have an average diameter of less than about 300 nanometers. They are also characterized by a tri-phase length of greater than about 50 μm/μm3. A solid oxide fuel cell stack is also described, along with a method of forming an anode for a solid oxide fuel cell. The method includes the step of using a spray-agglomerated, nickel oxide/stabilized-zirconia powder to form the anode.
摘要:
An enclosure system is provided having a shroud configured to cover at least a portion of a shaft. The shroud includes an input port and an output port. The input port is configured to accept at least one of a coating tool and an abrasive supplying tool. The output port is connected to a vacuum system.
摘要:
Different plasma spray guns have differing current and voltage requirements for their operation. The spray guns generally fall into low voltage high current and high voltage low current types. The power requirements of the guns vary greatly in terms of overall power ranging from few tens of kilowatts to few hundreds of kilowatts. The guns also have wide ranging requirements for voltage and current. A power delivery unit is described in which the unit is capable of delivering the wide range of power as well as the wide ranges of voltage and current. A plasma spray system with such power delivery unit can universally operate both the low voltage high current and high voltage low voltage spray gun types. Such system can reduce capital and operation costs since shops need not maintain separate and incompatible plasma spray systems.
摘要:
A process for erosion testing of a specimen article includes securing a test specimen in a test rig; measuring physical characteristics of the test specimen article; using a thermal spray coating apparatus, flowing incident particles at the test specimen; and re-measuring the physical characteristics of the test specimen.
摘要:
An article, such as a bucket, a blade, a nozzle, a vane, a strut, a fuel nozzle, a combustion casing, and a transition piece, the article having a damping coating comprising approximately 8 wt % to approximately 15 wt % Y2O3 and approximately 19 wt % to approximately 28 wt % Ta2O5 with the balanced weight of ZrO2 is presented.
摘要翻译:一种制品,例如桶,叶片,喷嘴,叶片,支柱,燃料喷嘴,燃烧壳体和过渡件,该制品具有约8重量%至约15重量%的Y 2 O 3的阻尼涂层 和约19重量%至约28重量%的具有平衡重量ZrO 2的Ta 2 O 5。
摘要:
Disclosed is a coated substrate including a substrate coating applied to at least one substantially flat surface of the substrate, the coating including at least one of an axial concavity and a circumferential curvature, the substrate being configured for disposal parametrically about a moving component.
摘要:
Combinatorial high throughput screening is used to rapidly investigate and screen a multiplicity of complex thermal barrier coating candidates. In the screening method, a solution of thermal barrier coating precursors is formed and injected into a plasma jet of an air plasma spray (APS). The plasma jet is directed toward a substrate to deposit a gradient film formed from the precursors onto the substrate. An APS torch system comprises an APS torch, solution precursor vessels connected to the torch through a mixing zone and injector, a substrate oriented with respect to the torch to receive a plasma spray film formed from solution precursors from the vessels and a controller. The controller is connected to the solution precursor vessels and the torch or substrate to control mixing of the solution precursors and to control orientation of the torch or substrate to deposit a gradient film onto the substrate from the plasma spray. A CHTS array comprises a substrate and a gradient film of candidate TBC materials deposited over the substrate.