Abstract:
A powder coating system particularly adapted for coating large objects such as automotive and other vehicle bodies comprises a spray booth having a manual/robotic spraying area for the application of powder to the inner door flanges and other hard to reach areas of the vehicle body using manually or rotatably operated powder dispensers, and an automatic spraying area wherein the remainder of the vehicle body is coated using automatically manipulated powder dispensers. A powder collection and recovery system is associated with the spray booth which includes removable cartridge filters arranged in V-shaped filter banks within powder collection chambers beneath the floor of the booth, a system for the transfer of powder collected in the powder collection chambers to hoppers located exteriorly of the booth and an air exhaust system for equalizing the negative pressure within clean air chambers which receive clean air after filtering by the cartridge filters.
Abstract:
A powder spray for lengthy parts includes a booth wall structure comprised primarily of doors. A moveable roof may be raised and lowered to clean powder overspray from the interior surfaces of the booth. A cleaning process may be performed with a sideways extraction mode and a downward extraction mode. The mode change occurs when a bulkhead that travels with the moveable roof blocks the inlet duct to the recovery system. The recovery system may be a cyclone system for example. The doors of the booth are hinged so that they can be positioned for spraying operations and cleaning operations. Live hinge designs are provided and hose stress relief designs are also provided. The roof may carry accumulators for pressurized air that feed cleaning nozzles as the roof descends. In addition, exhaust air may be used to assist cleaning the interior surfaces as the roof descends. All of the energy provided for cleaning and color change may be provided by accumulators.
Abstract:
A powder spray for lengthy parts includes a booth wall structure comprised primarily of doors. A moveable roof may be raised and lowered to clean powder overspray from the interior surfaces of the booth. A cleaning process may be performed with a sideways extraction mode and a downward extraction mode. The mode change occurs when a bulkhead that travels with the moveable roof blocks the inlet duct to the recovery system. The recovery system may be a cyclone system for example. The doors of the booth are hinged so that they can be positioned for spraying operations and cleaning operations. Live hinge designs are provided and hose stress relief designs are also provided. The roof may carry accumulators for pressurized air that feed cleaning nozzles as the roof descends. In addition, exhaust air may be used to assist cleaning the interior surfaces as the roof descends. All of the energy provided for cleaning and color change may be provided by accumulators.
Abstract:
A powder spray for lengthy parts includes a booth wall structure comprised primarily of doors. A moveable roof may be raised and lowered to clean powder overspray from the interior surfaces of the booth. A cleaning process may be performed with a sideways extraction mode and a downward extraction mode. The mode change occurs when a bulkhead that travels with the moveable roof blocks the inlet duct to the recovery system. The recovery system may be a cyclone system for example. The doors of the booth are hinged so that they can be positioned for spraying operations and cleaning operations. Live hinge designs are provided and hose stress relief designs are also provided. The roof may carry accumulators for pressurized air that feed cleaning nozzles as the roof descends. In addition, exhaust air may be used to assist cleaning the interior surfaces as the roof descends. All of the energy provided for cleaning and color change may be provided by accumulators.
Abstract:
Powder overspray that is extracted from a spray booth is recovered back to a powder supply that is used to supply powder to the spray guns inside the spray booth. The powder overspray extracted from the booth is separated from the high flow air stream by a separator such as a cyclone separator. The powder falls into a transfer pan and a vacuum is used to convey the powder from the transfer pan to a vacuum receiver. The powder is then discharged to the feed hopper in the feed center. The use of a vacuum to convey powder from the cyclone to the feed center in effect permits substantially all of the powder overspray to be recovered from the spray booth directly to the feed hopper with minimal dwell or residence time within the cyclone or vacuum receiver subsystems during a spraying operation. The receiver can be rotated for easy cleaning, and the vacuum line cleaned by one or more cleaning elements drawn through the vacuum line.
Abstract:
A gun mount for a spray gun includes a rigid bracket that is installed on a rigid vertical support such as a gun mover. The bracket securely mounts the guns so as to reduce vibration and swaying during a spraying operation, even when the guns are being vertically moved by an oscillator. A position label or other suitable indicia is provided on the bracket so that the gun mount position can be recorded and thereby accurately repeated during subsequent installations. The bracket in one embodiment includes a series of vertical and horizontal mounting holes that permit a gun body to be installed at a desired vertical and horizontal orientation. A gun blow off arrangement is also provided for mounting associated pairs of air nozzles in position to blow powder from gun exterior surfaces. The associated pairs of air nozzles are mounted on a common bracket that can be selectively and slideably positioned on a channel support. An air nozzle positioning indicating device is provided to accurate position and record the position of the air nozzles for particular gun positions.
Abstract:
A powder spray gun includes a rotary distributor which is capable of operating at slower speeds than liquid spray gun to reduce the problem of powder fusing, increases bearing life, reduce wear on moving parts. The powder spray gun has a powder flow path which extends through a gun body to a powder outlet. The rotatable powder distributor is located at the powder outlet. A drive mechanism in the form of a pneumatic motor is located within the housing and connected to the distributor the rotate the distributor. A spindle, which is mounted for rotation within the body, has a passageway therethrough which forms a part of the powder flow path. The distributor communicates with the passageway and is attached for rotation with the spindle. The powder thus enters the passageway in the rotating spindle before it passes into the rotating distributor. A chamber is formed within the body around the spindle, and the chamber is connected to an air supply to pressurize the chamber. A nonrotating flow tube through which powder flows into the passageway in the spindle, with a gap being formed between the nonrotating flow tube and the rotatable spindle. The gap communicates with the chamber whereby pressurized air from the chamber escapes through the gap to provide a rotary seal between the tube and the spindle. A sealing member may be used to prevent back flow of air through the gap.
Abstract:
An apparatus for applying powder coating material onto large objects such as automotive, truck or other vehicle bodies includes a powder spray booth defining a controlled area within which to apply powder coating material onto the vehicle bodies, a powder kitchen located at a remote position from the powder spray booth, and, a number of feed hoppers located proximate the booth which receive powder coating material from the powder kitchen and supply it to automatically or manually manipulated powder spray guns associated with the booth. Oversprayed powder coating material is removed from the booth interior by a powder collection and recovery system which transmits the oversprayed powder back to the powder kitchen for recirculation to the powder spray guns.
Abstract:
An apparatus and method for unloading powder from a drum shaped container permits the container to be loaded vertically onto an unlaoding assembly but then supported in a tilted unloading position while the container is being rolled about its axis. A cover assembly is secured to the top end of the container. The cover has channels on its interior surface disposed about a central opening. The cover rolls with the drum. The cover assembly has a central outlet tube from the central opening and a bearing assembly mounted to the outlet tube. The bearing assembly includes a tongue which is supported in a fixed position as the drum is rolled to receive powder deposited on the tongue from the channels. A bleed tube blows powder from the tongue into the inlet of a pump mounted to the bearing assembly to pump powder from the drum. A second embodiment is directed to a system for automatically transferring drum shaped containers fitted with the cover assembly to an unloading station where the container is supported with an axis therethrough tilted with respect to horizontal. Powder is evacuated from within container while the container is being rolled. Then, each drum-shaped container is individually transferred from unloading station.
Abstract:
Apparatus for mounting and moving coating dispensers within the interior of a spray booth, and particularly the coating dispensers located above an object moving through the booth. A first embodiment comprises a dispenser housing having an aerodynamically shaped outer surface formed with a leading edge, a trailing edge and opposed generally curved sides. A second embodiment includes a dispenser housing an outer surface with a convexly curved leading edge, flat side walls and a flat bottom wall. A pair of support assemblies isolated from the booth interior mount the dispenser housings within the booth interior such that the leading edge of each dispenser housing faces the top of the spray booth and the trailing edge faces the objects moving through the booth. One or more coating dispensers are mounted at the trailing edge of the dispenser housings in a position to discharge coating material downwardly onto the object. Each support assembly carries one side of a dispenser housing and structure is provided for moving the dispenser housings and dispensers vertically, and the dispenser housings side-to-side and pivotally with respect to objects moving through the booth. A collision detector is also provided to shut the system down in the event of a collision between the apparatus and an object within the booth.