TWO-STAGE HYDROFORMYLATION PROCESS WITH CIRCULATING GAS AND SILP TECHNOLOGY
    24.
    发明申请
    TWO-STAGE HYDROFORMYLATION PROCESS WITH CIRCULATING GAS AND SILP TECHNOLOGY 有权
    具有循环气和硅胶技术的两级氢化方法

    公开(公告)号:US20160304426A1

    公开(公告)日:2016-10-20

    申请号:US15103842

    申请日:2014-12-10

    摘要: The invention relates to processes for preparing aldehydes by hydroformylation of alkenes, in which an alkene-containing feed mixture is subjected to a primary hydroformylation with synthesis gas in the presence of a homogeneous catalyst system, the primary hydroformylation being effected in a primary reaction zone from which a cycle gas containing at least some of the products and unconverted reactants of the primary hydroformylation are drawn off continuously and partly condensed, with recycling of uncondensed components of the cycle gas into the primary reaction zone, and with distillative separation of condensed components of the cycle gas in an aldehyde removal stage to give an aldehyde-rich mixture and a low-aldehyde mixture. The problem that it addresses is that of developing the process such that it achieves high conversions and affords aldehyde in good product quality even in the case of a deteriorating raw material position. More particularly, a solution is to be found for making legacy oxo process plants capable of utilizing lower-value raw material sources. This problem is solved by separating the low-aldehyde mixture into a retentate and a permeate by means of a membrane separation unit in such a way that alkenes present in the low-aldehyde mixture become enriched in the permeate, while alkanes present in the low-aldehyde mixture become enriched in the retentate. The alkene-rich permeate is then transferred into a secondary reaction zone and subjected to a secondary hydroformylation therein with synthesis gas in the presence of an SILP catalyst system. The reaction product obtained from the secondary hydroformylation is recycled into the aldehyde removal stage.

    摘要翻译: 本发明涉及通过烯烃的加氢甲酰化制备醛的方法,其中含烯烃的进料混合物在均相催化剂体系的存在下用合成气进行初级加氢甲酰化,初级加氢甲酰化在主反应区 其中包含至少一些产物的循环气体和初级加氢甲酰基化的未转化的反应物被连续地和部分地冷凝,循环气体的未冷凝的组分循环进入初级反应区,并且通过蒸馏分离 在醛去除阶段中循环气体,得到富含醛的混合物和低醛混合物。 它所解决的问题是开发该方法,即使在原料位置恶化的情况下,其达到高转化率并提供良好的产品质量的醛。 更具体地说,可以找到一种解决方案,用于制造能够利用较低价值的原材料来源的传统氧化工艺装置。 通过将低醛混合物通过膜分离单元将低醛混合物分离成滞留物和渗透物来解决,使得存在于低醛混合物中的烯烃变得富集在渗透物中, 醛混合物在保留物中变得富集。 然后将富含烯烃的渗透物转移到第二反应区中,并在有SILP催化剂体系的情况下用合成气对其进行二次加氢甲酰化。 从二次加氢甲酰化得到的反应产物再循环到醛去除阶段。

    Stable long-term method for producing C5-aldehydes
    25.
    发明授权
    Stable long-term method for producing C5-aldehydes 有权
    稳定的长久生产C5醛的方法

    公开(公告)号:US09272973B2

    公开(公告)日:2016-03-01

    申请号:US14435052

    申请日:2013-09-27

    摘要: The invention relates to a process for preparing aldehydes having five carbon atoms, in which an input mixture containing 10% by weight to 50% by weight of linear butenes and less than 5% by weight of 1-butene is hydroformylated with synthesis gas in the presence of a catalyst system comprising rhodium and at least one bisphosphite ligand, wherein the hydroformylation is effected in a reactor from which, over an operating period, a cycle gas containing at least a portion of the products and unconverted reactants from the hydroformylation is continuously drawn off and partly condensed, and uncondensed components of the cycle gas are recycled into the reactor, and wherein, after the operating period has expired, the hydroformylation is stopped, the reactor is freed of reaction residues and the hydroformylation is restarted. It is based on the problem of making such a process more economically viable. The problem is solved by using a bisphosphite of the formula (1) and/or (2) as ligand, extending the operating period to more than 8000 h, and not separating solid reaction residues out of the reactor during the course of the operating period.

    摘要翻译: 本发明涉及一种制备具有五个碳原子的醛的方法,其中含有10重量%至50重量%的线性丁烯和小于5重量%的1-丁烯的输入混合物在合成气中加氢甲酰化 含有铑和至少一种二亚磷酸酯配体的催化剂体系的存在,其中加氢甲酰化反应在反应器中进行,在反应器中,在运行期间连续地抽出含有至少一部分产物的循环气体和来自加氢甲酰基化的未转化的反应物 并且循环气体的未冷凝的组分被再循环到反应器中,并且其中在操作期间已经过后,停止加氢甲酰化,反应器没有反应残余物,并且重新开始加氢甲酰化反应。 这是基于使这一过程更经济可行的问题。 通过使用式(1)和/或(2)的双亚磷酸酯作为配体来解决问题,将操作期延长至8000小时以上,并且在操作期间不将固体反应残余物从反应器中分离出来 。