Abstract:
Propylene oxide may be produced by an integrated process utilizing as a basic feedstock a refinery stream containing saturated hydrocarbons. The first element of the process converts one or more of the saturated hydrocarbons to a stream containing propylene and hydrogen using steam cracking, catalytic cracking, or preferably catalytic dehydrogenation. Hydrogen and propylene are separated, and the hydrogen is employed in a reaction cycle affording hydrogen peroxide. The latter is then used to epoxidize propylene in the presence of a suitable catalyst, especially a titanosilicate.
Abstract:
A multistep hydrocarbon conversion process for the production of ethers including methyl tertiary butyl ether (MTBE) from light paraffins and alcohols is disclosed. A mixture of C.sub.4 isoparaffins, normal paraffins, an etherification recycle and butane isomerization effluent enter a deisobutanizer column. Normal paraffins withdrawn from the fractionator are isomerized and returned to the fractionator, and isoparaffins are withdrawn from the fractionator and dehydrogenated. The resulting olefins enter an etherification zone for reaction of isobutene with a C.sub.2 -C.sub.5 alcohol. Unreacted paraffins and olefins comprise a portion of the etherification effluent entering the deisobutanizer. After separation for recovery of the ether product, unreacted paraffins and olefins are passed through a dehydrogenation zone for saturation of the olefins and then returned to the deisobutanizer column. Normal butanes are withdrawn as a sidecut from the deisobutanizer. The sidecut passes to an isomerization zone and a mixture of isobutane and normal butane is recycled to the deisobutanizer. In a highly preferred embodiment, spent catalyst from the isomerization zone fulfills the catalyst requirement of the dehydrogenation zone.
Abstract:
A hydrocarbon conversion process is disclosed which may be used to produce high purity isobutylene and/or tertiary butyl alcohol and methyl tertiary butyl ether. A mixed C.sub.4 feed stream is divided into two portions with a first portion being passed through a hydration zone to produce the tertiary butyl alcohol. The remaining hydrocarbons withdrawn from the hydration zone and the second portion of the feed stream are changed to an etherification zone. The unconverted hydrocarbons exiting the etherification zone may be subjected to isomerization and/or dehydrogenation to produce additional isobutylene. The high purity isobutylene is obtained by dehydrating the tertiary butyl alcohol.
Abstract:
A process for the ammoxidation of olefinic hydrocarbons in a fluidized bed reactor is disclosed. A relatively small stream of catalyst is removed from an unsegregated single catalyst bed within the reaction zone and passed into a regeneration zone operated at a higher temperature. Metals on the catalyst are oxidized by contact in the regeneration zone with a preheated oxygen-containing gas stream, which is then passed into the reaction zone. The residual oxygen in this gas stream may supply 15 percent or more of the oxygen consumed in the reaction zone. The continuous regeneration maintains the metals on the catalyst in a high oxidation state.
Abstract:
A method of converting methanol feedstock to olefins is provided and includes contacting the methanol feedstock in a first conversion zone with a catalyst at reaction conditions effective to produce a first reaction zone effluent comprising DME, unreacted methanol and water; cooling the first reaction zone effluent to separate DME as a first vapor product from the first reaction zone effluent and to form a first aqueous stream comprising water, unreacted methanol, soluble DME and oxygenates; contacting the first vapor product in a second conversion zone with a catalyst at reaction conditions effective to produce a second reaction zone effluent comprising light olefins, unreacted DME, water and oxygenates; cooling the second reaction zone effluent to separate the light olefins and the unreacted DME as a second vapor product from the second reaction zone effluent and to form a second aqueous stream comprising water, soluble DME and oxygenates; compressing the unreacted DME and the light olefins; separating DME from the light olefins with an aqueous absorbing liquid to produce substantially DME free olefins product and a third aqueous stream comprising the absorbing liquid, absorbed DME, soluble oxygenates and hydrocarbons; feeding at least a portion of the first, second and/or third aqueous streams into a stripper and stripping out and recovering the methanol, DME, soluble oxygenates and hydrocarbons as an overhead vapor product and a fourth aqueous stream comprising substantially clean water as a bottoms liquid product; and recycling at least a portion of the overhead vapor product to the first conversion zone and/or to the second conversion zone.
Abstract:
The average propylene cycle selectivity of an oxygenate to propylene (OTP) process using a dual-function oxygenate conversion catalyst is substantially enhanced by the use of a combination of: 1) moving bed reactor technology in the hydrocarbon synthesis portion of the OTP flow scheme in lieu of the fixed bed technology of the prior art; 2) a hydrothermally stabilized and dual-functional catalyst system comprising a molecular sieve having dual-function capability dispersed in a phosphorus-modified alumina matrix containing labile phosphorus and/or aluminum anions; and 3) a catalyst on-stream cycle time of 400 hours or less. These provisions stabilize the catalyst against hydrothermal deactivation and hold the build-up of coke deposits on the catalyst to a level which does not substantially degrade dual-function catalyst activity, oxygenate conversion and propylene selectivity, thereby enabling maintenance of average propylene cycle yield near or at essentially start-of-cycle levels.
Abstract:
The present invention comprises a process for producing propylene comprising the steps of contacting an olefin feed containing between about 40 and about 80 wt-% olefins and between about 20 and about 60 wt-% olefins and aromatics with a spherical catalyst to form a cracked product, the catalyst comprising about 30 to about 80 wt-% of a crystalline zeolite, the reaction conditions including a temperature from about 500° to 650° C., a hydrocarbon partial pressure of 70 to 280 kPa (10 to 40 psia), a liquid hourly space velocity in the range of 5 to 40 hr−1 and wherein propylene comprises at least 90 mol-% of the total C3 products.
Abstract translation:本发明包括一种生产丙烯的方法,包括以下步骤:将含有约40至约80重量%的烯烃和约20至约60重量%的烯烃和芳族化合物的烯烃进料与球形催化剂接触以形成裂化产物 ,催化剂包含约30至约80重量%的结晶沸石,反应条件包括约500℃至650℃的温度,70至280kPa(10至40psia)的烃分压, 在5至40小时-1的范围内的液时空速,其中丙烯占总C 3 N 3产物的至少90摩尔%。
Abstract:
A process and apparatus cools a heat exchange type reaction zone by passing the incoming reactants through heat exchange channels in heat exchange relationship with the reaction zone. The invention simplifies the operation and construction of the heat exchanging type reaction zone by directly communicating reaction channels that contain the reaction with the heating channels that heat reactant across an open manifold located at the end of the channels. Additional reactants, cooling fluids, or other diluents may enter the process directly through the manifold space to permit further temperature control of the reaction zone. The invention promotes better heat transfer efficiency than tube and shell heat transfer arrangements that have been used for similar purposes. The narrow channels are preferably defined by corrugated plates. The reaction channels will contain a catalyst for the promotion of the primary reaction.
Abstract:
A reactor arrangement and process for indirectly contacting a reactant stream with a heat exchange stream uses an arrangement of heat exchange plates to control temperature conditions by varying the heat transfer factor in different portions of a continuous channel defined by the heat exchange plates. The reactor arrangement and process of this invention may be used to operate a reactor under isothermal or other controlled temperature conditions. The variation in the heat transfer factor within a single heat exchange section is highly useful in maintaining a desired temperature profile in an arrangement having a cross-flow of heat exchange medium relative to reactants. The corrugations arrangement eliminates or minimizes the typical step-wise approach to isothermal conditions.
Abstract:
Processes for the production of ethers from alcohols and isoolefins are disclosed. Isoolefins having four to five carbon atoms per molecule are combined with a monohydroxy alcohol having from one to five carbon atoms per molecule and with a recycle stream comprising alcohol and water to form an etherification zone feed stream which is passed through an etherification zone to produce the desired ether. The effluent from the etherification zone is separated into an ether product and an aqueous product containing unreacted alcohol which is recycled to provide a portion of the etherification zone feed stream. Distillation can be employed to separate the effluent from the etherification zone into a bottoms product stream, comprising the ether, a distillate product comprising other hydrocarbons and the above-mentioned recycle stream. When producing ethyl-tertiary-butyl ether (ETBE), azeotropic grade ethanol, i.e., about 5 vol. % water, is preferably utilized. The utilization of the alcohol/water recycle stream can obviate the need for additional alcohol recovery from the distillate product.