Variable Material Stretch-Forming Apparatus and Methods
    21.
    发明申请
    Variable Material Stretch-Forming Apparatus and Methods 有权
    可变材料拉伸成形装置及方法

    公开(公告)号:US20120007278A1

    公开(公告)日:2012-01-12

    申请号:US12832251

    申请日:2010-07-08

    Abstract: Apparatus's and methods of stretch-forming pre-preg material are provided. In one example embodiment a variable material stretch forming apparatus comprises a stretch-forming assembly configured to stretch-form at least one section along a width of a sheet of pre-preg material to a longer length than at least one other section along the width of the sheet of pre-preg material before the sheet of pre-preg material is applied to a tool.

    Abstract translation: 提供了拉伸成形预浸材料的设备和方法。 在一个示例性实施例中,可变材料拉伸成型设备包括拉伸成形组件,该拉伸成形组件构造成沿着预浸料材料的宽度的至少一个部分沿至少一个其它部分沿着 将预浸材料片材上的预浸材料片施加到工具上。

    Fiber-reinforced composite wheel construction

    公开(公告)号:US4294639A

    公开(公告)日:1981-10-13

    申请号:US119128

    申请日:1980-02-06

    CPC classification number: B29C53/60 B29C70/00 B29C70/28 B60B5/02 B29K2309/08

    Abstract: A fiber-reinforced composite vehicle wheel, and a method and apparatus for construction thereof. The wheel comprises a disc portion having reinforcing fibers in substantially random orientation disposed predominantly in planes perpendicular to the wheel axis, and a rim portion having directional first reinforcing fibers substantially parallel to each other and oriented circumferentially of or substantially parallel to the wheel axis, or both, and second reinforcing fibers which are substantially randomly oriented circumferentially of the wheel axis. The method includes formation of separate rim and disc charges from sheet molding plastic resin compound and compression molding of the charges to form an integral composite rim and disc structure of essentially homogeneous resin reinforced by the fibers. An apparatus for molding the wheel features radially movable rim mold sections and axially reciprocable disc mold sections all having mold surface contours for forming a molded composite wheel of desired configuration.

    Method of forming cathodic electrode structure for a sodium sulfur cell
    25.
    发明授权
    Method of forming cathodic electrode structure for a sodium sulfur cell 失效
    形成钠硫电池阴极电极结构的方法

    公开(公告)号:US4294005A

    公开(公告)日:1981-10-13

    申请号:US41380

    申请日:1979-05-23

    Abstract: For a cylindrical sodium sulphur cell, a cathode electrode structure is provided with improved electronic conductivity in the radial direction, compared with other directions, by forming a block of fibre material, e.g. graphite fibres, with the fibres aligned in one direction, slicing the block to form a sheet with fibres normal to the plane of the sheet, moulding the sheet and impregnating it with cathodic reactant in a heated mould having a plurality of ribs, to form a plurality of trapezoidal segments with the fibres normal to the planes of the parallel surfaces of the trapezoids, cooling the mould so that the impregnant is solidified and then forming the trapezoids into an annular structure. Preferably the mould is such that thin webs are left joining adjacent trapezoidal sections along parallel edges of the wider of the two parallel faces so that the webs form hinges for folding the segments into the annular assembly.

    Abstract translation: 对于圆柱形钠硫电池,通过形成纤维材料块,例如,与其它方向相比,阴极电极结构在径向上具有改善的电子导电性。 将纤维沿一个方向排列的石墨纤维,将块切片以形成垂直于片材平面的纤维的片材,模塑该片材并将其用阴极反应物浸渍在具有多个肋条的加热模具中以形成 多个梯形段,纤维垂直于梯形平行表面的平面,冷却模具,使浸渍剂固化,然后将梯形成环形结构。 优选地,模具使得薄的腹板沿着两个平行面的较宽的平行边缘留下连接相邻的梯形部分,使得腹板形成用于将节段折叠成环形组件的铰链。

    Method for molding reinforced polymeric articles
    26.
    发明授权
    Method for molding reinforced polymeric articles 失效
    模制增强聚合物制品的方法

    公开(公告)号:US4207282A

    公开(公告)日:1980-06-10

    申请号:US911491

    申请日:1978-06-01

    CPC classification number: B29C70/46 B29C70/00 B29C70/28 B29K2309/08

    Abstract: The formation of a composite formed by spreading a liquid thermosetting resin over a continuously moving plastic film or sheet is disclosed. Chopped fiber is added and a fabric or veil, such as a dacron polyester cloth, is continuously laid over the top to form a reinforced composite. This continuously produced thermosetting resin composite is rolled into a coil. After a maturation period, the plastic film or sheet may be removed from the SMC composite and sections of appropriate size and weight are cut from the coil and placed over the die of a compression molding machine, veil side down, up or both. The material is then compression molded at a pressure of 500-3000 p.s.i (35 to 210 kg. per sq. cm.) and a temperature of 100.degree.-165.degree. C., and cured into an article. In another embodiment, the fabric or veil may be first placed on one of the die elements, e.g., the bottom die. SMC is then placed over the fabric to make up the total charge. The charge is then compression molded under the conditions previously described. The fabric used has a grab break strength of at least 10 lbs. (4.5 kg.) in both longitudinal and transverse directions, and a tensile elongation of at least 10%, and is sufficiently permeable to permit liquid resin to pass therethrough during compression molding.

    Abstract translation: 公开了通过将液态热固性树脂铺展在连续移动的塑料膜或片材上形成的复合材料的形成。 加入切碎的纤维,将织物或面纱(例如涤纶聚酯布)连续铺在顶部以形成增强复合材料。 将该连续制造的热固性树脂复合体卷成线圈。 成熟期后,塑料薄膜或片材可以从SMC复合材料中去除,并从线圈上切下适当尺寸和重量的部分,并将其放置在压缩成型机的模具上,面纱面向上或向上或两者。 然后将材料在500-3000p.s.i(35至210kg / sq。cm。)的压力和100-116℃的温度下压塑,并固化成制品。 在另一个实施例中,可以将织物或面纱首先放置在模具元件之一,例如底模上。 然后将SMC放在织物上以构成总电荷。 然后在上述条件下将电荷压塑。 使用的织物具有至少10磅的抓斗断裂强度。 (4.5kg),并且拉伸伸长率至少为10%,并且在压缩成型期间具有足够的透气性以允许液体树脂通过。

    Method of molding eggshell thin bodies
    27.
    发明授权
    Method of molding eggshell thin bodies 失效
    蛋壳薄体成型方法

    公开(公告)号:US4150084A

    公开(公告)日:1979-04-17

    申请号:US874041

    申请日:1978-02-01

    CPC classification number: B29C43/00 A63H27/02 B29C70/28 B29D99/001

    Abstract: The disclosure is of a method for cast-molding very thin (eggshell type) body members. The thin members are useful, for example, in model making as components of model vehicles such as model airplanes. By the method of the invention a high degree of control of the thickness of the molded members may be obtained and very strong members produced with integrally molded support members.

    Abstract translation: 本公开是用于铸造非常薄(蛋壳型)身体构件的方法。 薄型构件例如在作为示范车辆的部件的模型制造中是有用的,例如模型飞机。 通过本发明的方法,可以获得对模制构件的厚度的高度控制,并且制成具有整体模制的支撑构件的非常强的构件。

    Crosslinked molded pile product
    28.
    发明授权
    Crosslinked molded pile product 失效
    交联模压桩产品

    公开(公告)号:US4104428A

    公开(公告)日:1978-08-01

    申请号:US531183

    申请日:1974-12-09

    Abstract: A pile product comprising a plurality of relatively long, thin face fibers extending from a base is molded from a crosslinkable polymeric material. During formation of the fibers, crosslinking of the polymeric material is initiated by heat activating a substance incorporated in the polymeric material which promotes crosslinking. Crosslinking imparts hot strength to the pile fibers so that the pile product, while still hot, can be removed from the mold without materially deforming the fibers. Consequently, the time it takes to mold the pile product is significantly reduced, thereby increasing productivity and lowering the cost of the product. Moreover energy is conserved because the mold is not continuously cycled between high and low extremes in temperature.

    Abstract translation: 由可交联的聚合物材料模制包括从基底延伸的多个相对长的薄的表面纤维的绒头产品。 在纤维形成期间,聚合物材料的交联是通过加热活化掺入聚合物材料中的促进交联的物质引发的。 交联对桩纤维赋予热强度,使得仍然热的绒头产品可以从模具中移除而不会使纤维发生实质变形。 因此,模具成型所花费的时间大大减少,从而提高生产率并降低产品的成本。 此外,由于模具不会在高低极限温度之间连续循环,所以节能。

    Method of making a reinforced foam-filled resin-impregnated fiber glass
covered vacuum forming mold plug
    29.
    发明授权
    Method of making a reinforced foam-filled resin-impregnated fiber glass covered vacuum forming mold plug 失效
    制造增强泡沫填充树脂浸渍玻璃纤维覆盖真空成型模具塞的方法

    公开(公告)号:US4073049A

    公开(公告)日:1978-02-14

    申请号:US544525

    申请日:1975-01-27

    Applicant: Robert E. Lint

    Inventor: Robert E. Lint

    Abstract: Method of making a mold for vacuum thermoforming is made by (a) applying a polyester gel coat to a master pattern; (b) applying a rigidizing mixture of a thermosetting resin and glass to the gel coat; (c) constructing and bonding an egg crate framework to the cured thermoset resin and glass fiber mixture; (d) filling the spacings of the egg crate framework with a polymeric rigidizing foam; (e) forming a vacuum plenum on the foam-filled egg crate; (f) attaching to the vacuum plenum a means for introducing a vacuum and; (g) forming air passageways through the gel coat which communicate with the vacuum plenum.

    Abstract translation: 通过(a)将聚酯凝胶涂层施加到主图案上来制造用于真空热成型的模具的方法; (b)将热固性树脂和玻璃的刚性混合物施加到凝胶涂层; (c)将蛋箱框架构建并粘合到固化的热固性树脂和玻璃纤维混合物上; (d)用聚合物刚性泡沫填充蛋箱框架的间距; (e)在泡沫填充的蛋包上形成真空室; (f)连接到真空室,用于引入真空的装置; (g)通过与真空室连通的凝胶涂层形成空气通道。

    Process for making sound insulation components
    30.
    发明授权
    Process for making sound insulation components 失效
    制作隔音部件的工艺

    公开(公告)号:US4035215A

    公开(公告)日:1977-07-12

    申请号:US673737

    申请日:1976-04-05

    Abstract: A process for making composite contoured sound insulating panels of a type suitable for use adjacent to structural panels of automobile vehicle bodies, which in accordance with one embodiment of the present invention, comprises forming a fibrous pad incorporating controlled amounts of a heat curable thermosetting binder and a heat softenable thermoplastic binder distributed in a controlled manner therethrough. The pad is subjected to a preliminary curing step to bond the fibers together into an integral mass, whereafter a dense liquid vinyl plastisol coating is applied to at least one face surface of the pad, which thereafter is heated to effect a fusion of the coating into a heat softened integral layer, effecting a simultaneous heat softening of the thermoplastic binder, whereafter the heated pad is placed between appropriately contoured mold surfaces and is compressed to impart a preselected contour thereto and localized embossments therein and a desired surface finish to the plastisol layer, while simultaneously cooling the pad to effect a rigidification of the thermoplastic binder and the layer so as to retain the composite pad in the preselected contoured and embossed configuration. In accordance with an alternative embodiment of the disclosed process, the pad is subjected to a preliminary molding step followed by the coating step and is subjected to a final molding step after the plastisol coating has been fused at an elevated temperature.

    Abstract translation: 根据本发明的一个实施方案,制造适合于与汽车车体结构面板相邻的类型的复合轮廓隔音板的方法,包括形成含有受控量的热固性热固性粘合剂的纤维垫, 以可控制的方式分布在其中的可热软化的热塑性粘合剂。 对该垫进行预固化步骤以将纤维粘合在一起成为一体,然后将致密的液体乙烯基增塑溶胶涂层施加到垫的至少一个表面,然后将其加热以使涂层熔化 热软化的整体层,同时热塑性粘合剂的热软化,然后将加热的垫放置在适当轮廓的模具表面之间,并且被压缩以赋予其预选轮廓并在其中局部加压,并且对增塑溶胶层进行所需的表面光洁度, 同时同时冷却垫以实现热塑性粘合剂和层的刚性化,以便将复合垫保持在预选的轮廓和压花构型中。 根据所公开的方法的替代实施方案,对垫进行预成型步骤,然后进行涂布步骤,并且在增塑溶胶涂层在升高的温度下熔融后进行最后的模塑步骤。

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