Abstract:
Disclosed is a method and apparatus for the automated growing of a floating zone refined, monocrystalline semiconductor rod. Two images of the molten/solid interface are separately positioned on two sensor arrays which, in addition to providing positioning feedback information, measure the diameter, the length of the molten zone and the "bag" or overhang angle of the molten semiconductor matter. The output of the sensor arrays are processed into signals which operate the zone refiner controls. There is thus provided an automated process for zone refining and monocrystalline rod growth of a semiconductor crystal from a seed crystal beginning with the tapering-out process, through the straight rod growth with a closely controlled diameter portion, to the end of the tapering-in process.
Abstract:
The method of refining, or growing, bulk single crystals in which the base material is suspended, positioned, and shaped as a containerless melt by wetting forces in an environment substantially free of gravity.
Abstract:
Polycrystalline semiconductor rods are converted to dislocation-free monocrystal rods by positioning a polycrystalline rod within a crucible-free zone melt environment with a seed crystal attached to one end thereof, generating a melt zone at the juncture of the seed crystal and the polycrystalline rod, controllably moving the melt zone away from the juncture and through the polycrystalline rod to a select point thereon, uniformly supporting the cone-shaped lower portion of the rod being processed so as to prevent oscillations and the like at the juncture of the rod in the seed crystal and controllably moving the melt zone from the select point to the remainder of the rod. A uniform support is preferably provided by an axially movable funnel-shaped casing which is attached to the seed crystal holding member and which, when moved into its operating position, is filled with a self-adjusting oscillation or vibration dampening means, such as molten metal, metal spheroids, quartz particles, sand, etc.
Abstract:
Polycrystalline semiconductor rods are converted to dislocation-free monocrystal rods by positioning a polycrystalline rod within a crucible-free zone melt environment with a seed crystal attached to one end thereof, generating a melt zone at the juncture of the seed crystal and the polycrystalline rod, controllably moving the melt zone away from the juncture and through the polycrystalline rod to a select point thereon, uniformly supporting the cone-shaped lower portion of the rod being processed so as to prevent oscillations and the like at the juncture of the rod in the seed crystal and controllably moving the melt zone from the select point to the remainder of the rod. A uniform support is preferably provided by an axially movable funnel-shaped casing which is attached to the seed crystal holding member and which, when moved into its operating position, is filled with a self-adjusting oscillation or vibiration dampening means, such as molten metal, metal spheroids, quartz particles, sand, etc.
Abstract:
Process and apparatus for fabricating monocrystals from a monocrystaline germ maintained in a lower support by moving a melted portion of a bar of raw material similar to that of the germ, the raw material bar being maintained vertically in an upper support. A heating coil melts the top portion of the germ and the lower end of the raw material bar. The liquid phases obtained by the melting of the germ in the raw material bar to constitute a single molten zone are put into contact. Then the molten zone is stretched so as to obtain a substantially thin thread which becomes solid while crystallizing. The germ-bar unit is gradually moved into the coil radiating field so that a molten zone is held within the inductor field and that a monocrystal is grown from the germ through the thin thread and for producing an initial cone until the base of the cone reaches a predetermined diameter in that the growth is carried on until a cylinder having the diameter of the cone base is obtained. The lower support includes a suspension which is stiffened by means of an auxiliary support, the later being brought into contact with the lower portion of the growing monocrystal, while the germ-bar unit is gradually moved and the lower portion of the monocrystal is secured by pressure to the auxiliary support.
Abstract:
Polycrystalline semiconductor rods are converted to dislocation-free monocrystal rods by positioning a polycrystalline rod within a crucible-free zone melt environment with a seed crystal attached to one end thereof, generating a melt zone at the juncture of the seed crystal and the polycrystalline rod, controllably moving the melt zone away from the juncture and through the polycrystalline rod to a select point thereon, uniformly supporting the cone-shaped lower portion of the rod being processed so as to prevent oscillations and the like at the juncture of the rod in the seed crystal and controllably moving the melt zone from the select point to the remainder of the rod. A uniform support is preferably provided by an axially movable funnel-shaped casing which is attached to the seed crystal holding member and which, when moved into its operating position, is filled with a self-adjusting oscillation or vibration dampening means, such as molten metal, metal spheroids, quartz particles, sand, etc.
Abstract:
Method of crucible-free zone melting a crystalline rod, such as a semiconductor rod especially, wherein the rod is surrounded by an induction heating coil energizable so as to form a molten zone in the rod, includes passing the molten zone axially through the rod, and simultaneously maintaining the crystalline rod and the induction heating coil at the same electric potential during passage of the molten zone through the rod; and device for carrying out the method.
Abstract:
Device for crucible-free zone melting a crystalline rod includes a zone-melting chamber having a sidewall formed with a substantially vertical slot, heating means extending through said slot into said chamber and energizable for forming a melting zone in a substantially vertically supported crystalline rod mounted in said chamber, slide means located adjacent said sidewall and carrying said heating means, said slide means and said heating means being slidable together relative to the rod in the direction of the rod axis whereby the melting zone is passed through the rod, and an elastically deformable sealing strip mounted between said slide means and said sidewall of said zone melting chamber and completely surrounding said slot whereby said slot is gastightly sealed, said sealing strip being secured against displacement.
Abstract:
A method and means for producing a large diameter monocrystalline or single-crystal rod of semiconducting material from a polycrystalline bar comprising the supporting of the bar at an angle with the vertical and the heating of the lower end to a molten state by means of a high-frequency induction coil disposed thereabout. The rod may be formed by passing a monocrystalline seed through a space in the induction coil to contact the molten end of the bar forming a fused junction and retracting the seed downwardly while rotating it to draw the molten bar material between the coils out of the heated area to form a recrystallized rod. An additional heating coil may be positioned beneath the angularly disposed bar and heating coil to provide a slow and controlled heat recession during the solidification of the rod and the rod may be gas-doped by introducing the gas into the area of the molten zone.