POWDER METALLURGICAL METHOD FOR FABRICATING HIGH-DENSITY SOFT MAGNETIC METALLIC MATERIAL
    377.
    发明申请
    POWDER METALLURGICAL METHOD FOR FABRICATING HIGH-DENSITY SOFT MAGNETIC METALLIC MATERIAL 审中-公开
    用于制造高密度软磁性金属材料的粉末冶金方法

    公开(公告)号:US20160064125A1

    公开(公告)日:2016-03-03

    申请号:US14474990

    申请日:2014-09-02

    Abstract: A powder metallurgical method for fabricating a high-density soft magnetic metallic material comprises steps of providing an initial powder; using a spray drying process to fabricate the initial powder into a spray-dried powder; placing the spray-dried powder in a mold and compacting the spray-dried powder under a compacting pressure and a compacting temperature to form a green compact; and sintering the green compact at a sintering temperature to form a soft magnetic metallic material. The spray-dried powder, which is fabricated by the spray drying process, has superior flowability, compactability and compressibility and is suitable for the press-and-sinter process. The soft magnetic metallic material fabricated by the present invention is outstanding in sintered density and magnetic performance. The present invention adopts the inexpensive press-and-sinter process and has a low fabrication cost.

    Abstract translation: 一种用于制造高密度软磁金属材料的粉末冶金方法,包括提供初始粉末的步骤; 使用喷雾干燥方法将初始粉末制成喷雾干燥的粉末; 将喷雾干燥的粉末放置在模具中,并在压实压力和压实温度下压实喷雾干燥的粉末以形成生坯; 并在烧结温度下烧结生坯以形成软磁性金属材料。 通过喷雾干燥方法制造的喷雾干燥粉末具有优异的流动性,可压缩性和压缩性,并且适用于压制和烧结过程。 通过本发明制造的软磁性金属材料在烧结密度和磁性方面是突出的。 本发明采用廉价的压制和烧结工艺,制造成本低。

    PRESSURE REACTOR FOR PRODUCING MATERIALS HAVING DIRECTED POROSITY
    378.
    发明申请
    PRESSURE REACTOR FOR PRODUCING MATERIALS HAVING DIRECTED POROSITY 审中-公开
    用于生产具有方向孔隙率的材料的压力反应器

    公开(公告)号:US20160008880A1

    公开(公告)日:2016-01-14

    申请号:US14435264

    申请日:2014-05-27

    Abstract: The pressure reactor for producing materials having directed porosity is made in such a manner that the pressure chamber (1) has an external cooling jacket (2) and the vacuum valve (19), while inside of the pressure chamber (1), that is, preferably, made in a shape of a seamless tube, a removable, replaceable, demountable crystallizer (4) is attached to one cover (3), while to the second cover (5) the melting furnace (6) with an internal removable crucible (7) is attached and further the heater (16) in a form of a heating element encapsulated with an insulation (17) having the form of ceramic beads is provided between the inner housing of the melting furnace (6) and the crucible (7), the drain hole (8) of which is directed in the direction of the inlet filling hole (9) of the crystallizer (4), and wherein the intermediate element (10), preferably in the form of a conical funnel, is fastened between the melting furnace (5) and the crystallizer (4), wherein the pressure chamber (1) is mounted in a supporting frame (11) in a manner allowing its rotation around its transverse axis passing through its centre of the symmetry. The crystallizer (4) is constructed in such a way that its base (12) is made of a material with a high thermal conductivity, and the side walls (13) are made of insulating material or in such a manner that the base (12) is made of an insulating material, while its side walls (13) are made of a material with high thermal conductivity, and the base (12) of the crystallizer (4) is in direct contact with the cover (3) or the additional insulating material (15) is arranged between the cover (3) and the base (12) of the crystallizer (4). Thermocouples are arranged in the melting furnace (6) and in the crystallizer (4).

    Abstract translation: 用于制造具有定向孔隙率的材料的压力反应器以这样的方式制成,即压力室(1)在压力室(1)内部具有外部冷却套(2)和真空阀(19) 优选地,制成无缝管的形状,可移除的,可更换的可拆卸的结晶器(4)被附接到一个盖(3),而与第二盖(5)相连,所述熔炉(6)具有内部可拆卸的坩埚 (7),并且另外,在熔化炉(6)的内壳体和坩埚(7)之间设置加热元件(16),该加热元件由具有陶瓷珠形式的绝缘体(17)封装的加热元件形式 ),其排水孔(8)沿着结晶器(4)的入口填充孔(9)的方向指向,并且其中优选为锥形漏斗形式的中间元件(10)被紧固 在熔化炉(5)和结晶器(4)之间,其中压力室(1)是mo 以支撑框架(11)以允许其围绕其对称轴的中心的横轴旋转的方式接合在支撑框架(11)中。 结晶器(4)构造成使得其底座(12)由具有高导热性的材料制成,并且侧壁(13)由绝缘材料制成,或者使得底座(12) )由绝缘材料制成,而其侧壁(13)由具有高导热性的材料制成,并且结晶器(4)的基部(12)与盖(3)直接接触或附加 绝缘材料(15)设置在结晶器(4)的盖(3)和基座(12)之间。 热电偶布置在熔炉(6)和结晶器(4)中。

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