DYNAMOELECTRIC MACHINE INSULATOR AND METHOD
    31.
    发明申请
    DYNAMOELECTRIC MACHINE INSULATOR AND METHOD 有权
    电动机绝缘子及方法

    公开(公告)号:US20080252170A1

    公开(公告)日:2008-10-16

    申请号:US11872249

    申请日:2007-10-15

    CPC classification number: H02K3/50 H02K11/046

    Abstract: A dynamoelectric machine insulator includes, a body having a plurality of holes therethrough at least some of the plurality of holes being receptive of a lead such that a lead extending through each of the plurality of holes is electrically isolated from a lead extending through each of the other of the plurality of holes, and at least one channel in the body extending arcuately along a perimetrical extent of the body. The at least one channel configured and dimensioned to insulate at least one lead routed therein.

    Abstract translation: 一种电动机械绝缘体包括:主体,其具有穿过其中的多个孔,所述多个孔中的至少一些孔容纳引线,使得延伸穿过所述多个孔中的每一个的引线与从所述多个孔延伸穿过的引线电隔离 多个孔中的另一个,并且主体中的至少一个通道沿着身体的周边范围弧形地延伸。 所述至少一个通道被配置和尺寸设计成使至少一个引线在其中绝缘。

    Dynamoelectric machine with ring type rotor and stator windings
    32.
    发明申请
    Dynamoelectric machine with ring type rotor and stator windings 审中-公开
    具有环形转子和定子绕组的发电机

    公开(公告)号:US20060250042A1

    公开(公告)日:2006-11-09

    申请号:US11124663

    申请日:2005-05-09

    CPC classification number: H02K19/18 H02K1/145 H02K1/243

    Abstract: A stator and rotor assembly of a dynamoelectric machine wherein the stator core of the stator assembly includes a plurality of stator ring slots and the rotor assembly includes a plurality of rotor ring slots. The stator assembly further includes a conductor disposed in each stator ring slot having a plurality of full revolutions around the central axis of the stator core. The rotor assembly further including a rotor conductor disposed in each rotor ring slot having a plurality of full revolutions around the central axis of the rotor assembly. The stator core and rotor assembly both include tooth portions to direct the flux produced by the rotor conductor around the stator in the proper manner to induce the desired generated voltage in each stator conductor, thereby enabling each conductor to have the desired phase angle.

    Abstract translation: 一种电动机的定子和转子组件,其中定子组件的定子芯包括多个定子环槽,转子组件包括多个转子环槽。 定子组件还包括设置在每个定子环槽中的导体,其具有围绕定子芯的中心轴线的多个全转。 转子组件还包括设置在每个转子环槽中的转子导体,其具有围绕转子组件的中心轴线的多个全转。 定子铁芯和转子组件都包括齿部分,用于以合适的方式将由转子导体产生的磁通量引导到定子周围,从而在每个定子导体中引起期望的发电电压,从而使每个导体具有期望的相位角。

    Method of forming cascaded stator winding
    33.
    发明申请
    Method of forming cascaded stator winding 有权
    形成级联定子绕组的方法

    公开(公告)号:US20060032044A1

    公开(公告)日:2006-02-16

    申请号:US10895567

    申请日:2004-07-21

    Abstract: A method of forming a stator for an electric machine having a cascaded winding includes the steps of: providing a stator core having a plurality of circumferentially spaced and axially-extending core slots in a surface thereof, forming a plurality of A conductors and a plurality of B conductors, arranging the A and B conductors into a wire pack, rolling the wire pack into a cylindrical shape and inserting the wire pack within the stator core, and expanding the wire pack radially outward such that the wire pack is inserted within the slots of the stator core.

    Abstract translation: 一种形成具有级联绕组的电机的定子的方法包括以下步骤:提供在其表面上具有多个沿周向间隔且轴向延伸的芯槽的定子芯,形成多个A导体和多个 B导体,将A和B导体布置在线束中,将线束卷成圆柱形并将线包插入定子芯内,并将线束径向向外扩张,使得线包插入到 定子铁芯。

    Method of making cascaded multilayer stator winding with interleaved transitions
    34.
    发明申请
    Method of making cascaded multilayer stator winding with interleaved transitions 有权
    制造具有交错转换的级联多层定子绕组的方法

    公开(公告)号:US20060032040A1

    公开(公告)日:2006-02-16

    申请号:US10915604

    申请日:2004-08-10

    Applicant: Kirk Neet

    Inventor: Kirk Neet

    Abstract: A method for making a stator assembly includes forming several continuous conductors with generally-coplanar parallel-spaced straight segments interconnected by end loop segments, as by winding each of several conductors on a peg board, and then pressing the conductors to form either one, two, or three generally-orthogonal “jogs” in a given end loop segment. The conductors are interpositioned with their straight segments staggered and with a first leg of each subsequent conductor's end loop segments generally overlying a second leg of the immediately-prior conductor's end loop segments, except for the two end loop segments following the first conductor's “nth” straight segment, and multiples thereof, where the stacking order is reversed (“n” being equal to the number of stator core slots divided by the number of conductors that will form a given winding layer). The resulting preform is inserted into the core slots over multiple revolutions to thereby obtain a multilayer cascaded stator winding with interleaved transitions.

    Abstract translation: 一种用于制造定子组件的方法包括形成几个连续导体,其具有通过端环部分互连的大致共面的平行间隔的直线段,如通过将多个导体中的每一个缠绕在钉板上,然后按压导体以形成两个 ,或给定端环段中的三个通常正交的“点动”。 这些导体被插入其直链段交错,并且每个后续导体的端环段的第一条腿通常覆盖紧邻现有导体的端环段的第二条腿,除了第一导体的“第n”之后的两个端环段 直线段和倍数,其中堆叠顺序颠倒(“n”等于定子铁心槽数除以将形成给定绕组层的导体数量)。 将所得预成型件多次插入到芯槽中,从而获得具有交错转变的多层级联定子绕组。

    PROCESS FOR ASSEMBLING AN ALTERNATOR STATOR WITH CLIPS THAT ALLOWS RADIAL INSERTION OF SQUARE WIRE WITH SMALL SLOT OPENINGS
    35.
    发明申请
    PROCESS FOR ASSEMBLING AN ALTERNATOR STATOR WITH CLIPS THAT ALLOWS RADIAL INSERTION OF SQUARE WIRE WITH SMALL SLOT OPENINGS 失效
    具有允许具有小插槽开口的方形线径向插入的锁定装置的方法

    公开(公告)号:US20050116574A1

    公开(公告)日:2005-06-02

    申请号:US10725880

    申请日:2003-12-02

    CPC classification number: H02K3/48 H02K1/165 H02K15/024 H02K15/085

    Abstract: A stator assembly for an alternator in accordance with the present invention includes a generally cylindrically-shaped stator core having a plurality of core slots formed along the inner surface thereof and defined by a radial depth and wherein a stator coil is disposed. The core slots thereby define a plurality of teeth therebetween, which are connected to the stator core by a yoke portion. The core slots are shaped and extend between a first and a second end of the stator core. A plurality of clips closely fit into one of said core slots for lining each respective core slot. The clips have a pair of extending leg members connected to a back end and forming an aperture therebetween. The clips are formed from a magnetically permeable material. A stator winding includes substantially straight wire segments that are received by the clips formed of substantially straight wire segments. The substantially straight wire segments of the stator winding and the clips are electrically insulated from one another. At least one of the extending leg members is bent towards the other leg member over a portion of the at least one row of substantially straight wire segments in the clips, narrowing the aperture between the extending leg members. Each of the plurality of clips and said substantially straight wire segments are each inserted into one of the plurality of core slots. Slits are added in these clips to reduce eddy current loss.

    Abstract translation: 根据本发明的用于交流发电机的定子组件包括大致圆柱形的定子芯,其具有沿其内表面形成并由径向深度限定的多个芯槽,并且其中设置有定子线圈。 因此,芯槽在其间限定多个齿,其通过轭部连接到定子芯。 芯槽形成并在定子芯的第一和第二端之间延伸。 多个夹子紧密地配合到所述芯槽之一中,用于衬垫每个相应的芯槽。 夹子具有连接到后端并在它们之间形成开口的一对延伸腿部件。 夹子由导磁材料形成。 定子绕组包括由基本上直的线段形成的夹子接收的基本上直的线段。 定子绕组和夹子的基本直的线段彼此电绝缘。 延伸腿部件中的至少一个在夹子中的至少一排基本上直的线段的一部分上朝着另一个腿部构件弯曲,使延伸腿部件之间的孔径变窄。 多个夹子和所述基本上直的线段中的每一个分别插入到多个芯槽中的一个。 这些剪辑中添加了狭缝,以减少涡流损耗。

    Stator winding having transitions
    36.
    发明申请
    Stator winding having transitions 失效
    定子绕组有过渡

    公开(公告)号:US20050046297A1

    公开(公告)日:2005-03-03

    申请号:US10914374

    申请日:2004-08-09

    CPC classification number: H02K15/0037 H02K3/12 H02K3/28 H02K3/50

    Abstract: A stator for an electric machine includes a generally cylindrically-shaped stator core having a plurality of circumferentially spaced core slots. A stator winding includes a plurality of phases, each including at least a first filar and a second filar extending circumferentially around the stator core to form a plurality of layers. Each of the filars is a conductor having a plurality of slot segments disposed in the core slots. The slot segments are alternately connected at the first and second ends of the stator core by a plurality of end loop segments that may form a cascaded winding pattern. The plurality of filars of each phase alternating radial positions with one another within at least one end loop segment at discreet locations around the stator core such that the average radial position of the slot segments of the first filar conductors is substantially equal to that of the second filar.

    Abstract translation: 一种用于电机的定子包括具有多个周向间隔开的芯槽的大致圆柱形的定子铁芯。 定子绕组包括多个相,每个相包括至少一个第一丝状体和第二丝状体,该第一丝状体和第二丝线周向地围绕定子芯部延伸以形成多个层。 每个丝是具有设置在芯槽中的多个槽段的导体。 槽段在定子铁芯的第一端和第二端通过可形成级联绕组图案的多个端环段交替连接。 每个相的多个丝状体在位于定子芯周围的偏心位置处的至少一个端环段内彼此交替地径向位置,使得第一丝状导体的槽段的平均径向位置基本上等于第二 丝兰

    Stator assembly with cascaded winding and method of making same
    37.
    发明申请
    Stator assembly with cascaded winding and method of making same 失效
    具有级联绕组的定子组件及其制造方法

    公开(公告)号:US20050006979A1

    公开(公告)日:2005-01-13

    申请号:US10850012

    申请日:2004-05-19

    Applicant: Kirk Neet

    Inventor: Kirk Neet

    CPC classification number: H02K15/0037 H02K3/12 H02K3/24 H02K3/28 H02K3/50

    Abstract: A stator assembly for a dynamoelectric machine featuring a cascaded construction includes several conductors, each having a plurality of slot segments interconnected by plurality of end loop segments. The consecutive slot segments of a first conductor forms nearly all of a radially-outermost first layer of the stator winding, with the remaining portion of the radially-outermost winding layer being defined by a slot segment of a second conductor that is then inserted into the core to form nearly all of a second layer of the stator winding radially-inwardly of the first winding layer. The second winding layer is completed with an additional single slot segment of the first conductor.

    Abstract translation: 用于具有级联结构的电动机的定子组件包括多个导体,每个导体具有由多个端环段互连的多个槽段。 第一导体的连续槽段形成定子绕组的径向最外面的第一层的几乎全部,其中径向最外侧的绕组层的剩余部分由第二导体的槽段限定,然后将第二导体插入 以形成绕第一绕组层的径向向内的定子绕组的几乎全部第二层。 第二绕组层用第一导体的另外的单个槽段完成。

    Alternator brush holder
    38.
    发明授权
    Alternator brush holder 有权
    发电机刷架

    公开(公告)号:US09077218B2

    公开(公告)日:2015-07-07

    申请号:US13404598

    申请日:2012-02-24

    CPC classification number: H01R39/36 H01R39/40 H02K5/141 H02K13/003

    Abstract: A brush holder assembly for an alternator having a rotational axis includes a pair of brushes each having a contacting surface defining a width and a height, and each having a shunt wire extending laterally from the brush in the widthwise direction. The brush holder assembly includes a housing having first and second brush chambers, corresponding first and second wire cavities each defining a cavity height, and first and second slots respectively interposed between the corresponding chamber and cavity. The respective shunt wires extend through the first and second slots then through the first and second wire cavities. The cavity heights are each at least approximately 0.9 times the height of one of the brushes. The height of the first wire cavity is less than approximately 0.97 times ((A/2) plus B), wherein A is the brush height and B is the distance between the brushes.

    Abstract translation: 用于具有旋转轴线的交流发电机的电刷架组件包括一对电刷,每个电刷具有限定宽度和高度的接触表面,并且每个电刷具有在电刷沿宽度方向横向延伸的分流线。 刷保持器组件包括具有第一和第二刷室的壳体,每个限定空腔高度的相应的第一和第二线腔,以及分别介于相应腔室和空腔之间的第一和第二槽。 相应的分流线延伸通过第一和第二槽然后穿过第一和第二线腔。 空腔高度分别为其中一个刷子的高度的至少约0.9倍。 第一线腔的高度小于约0.97倍((A / 2)加B),其中A是刷子高度,B是刷子之间的距离。

    STARTER MACHINE SYSTEM AND METHOD
    39.
    发明申请
    STARTER MACHINE SYSTEM AND METHOD 有权
    起动机系统及方法

    公开(公告)号:US20130283938A1

    公开(公告)日:2013-10-31

    申请号:US13456013

    申请日:2012-04-25

    Abstract: Embodiments of the invention provide a starter machine that includes a motor operatively coupled to a first shaft and a pinion coupled to a second shaft. In some embodiments, a planetary gear drive system can be coupled to the first and the second shafts. The planetary gear drive system can include a planetary gear system and a first clutch being substantially adjacent to a second clutch. The planetary gear drive system can be configured and arranged so that when the first clutch is engaged, the motor can move the pinion at a first rotational speed. The planetary gear drive system is further configured so that when the second clutch is engaged, the motor can move the pinion at a second rotational speed. In some embodiments, the first rotational speed is a greater rotational speed than the second rotational speed.

    Abstract translation: 本发明的实施例提供一种起动机,其包括可操作地联接到第一轴的马达和耦合到第二轴的小齿轮。 在一些实施例中,行星齿轮传动系统可联接到第一和第二轴。 行星齿轮传动系统可以包括行星齿轮系统和与第二离合器基本相邻的第一离合器。 行星齿轮传动系统可以被构造和布置成使得当第一离合器接合时,马达可以以第一旋转速度移动小齿轮。 行星齿轮传动系统进一步构造成使得当第二离合器接合时,马达可以以第二转速移动小齿轮。 在一些实施例中,第一转速是比第二转速更大的转速。

    Apparatus for loading stator windings into a stator core
    40.
    发明授权
    Apparatus for loading stator windings into a stator core 有权
    用于将定子绕组加载到定子芯中的装置

    公开(公告)号:US08151447B2

    公开(公告)日:2012-04-10

    申请号:US12685966

    申请日:2010-01-12

    Abstract: An apparatus for loading stator windings into a stator core includes an arbor member including a body having a central axis and an outer diametric portion provided with a plurality of slots. An insertion element is rotatably mounted adjacent the arbor member. The insertion element includes a plurality of slot elements that are configured to register with the plurality of slots. A loading member is rotatably mounted adjacent the insertion element. The loading member includes a plurality of slot members that are configured to register with the plurality of slot elements. The loading member is selectively operated to receive a stator winding into one of the plurality of slot members and transfer the stator winding into one of the plurality of slot elements. The at least one insertion element is selectively operated to transfer the stator winding into one of the plurality of slots of the arbor member.

    Abstract translation: 用于将定子绕组装载到定子芯中的装置包括:心轴构件,其包括具有中心轴线的主体和设置有多个狭槽的外径部分。 插入元件可旋转地安装在心轴构件附近。 插入元件包括配置成与多个槽对准的多个槽元件。 装载构件可相对于插入元件可旋转地安装。 装载构件包括多个槽构件,其构造成与多个槽元件对准。 选择性地操作装载构件以将定子绕组接收到多个狭槽构件中的一个中,并将定子绕组传送到多个狭槽元件中​​的一个。 选择性地操作至少一个插入元件以将定子绕组转移到心轴构件的多个狭槽中的一个。

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