Abstract:
A method for making a component for use in an electric machine is provided. The method includes applying first and second portions of a first material to a first surface, applying a second material to the first portion of first material; bonding the second material to the first portion of the first material, removing the second portion of the first material to form a void defined by the first portion of the first material, applying a conductive material in the void, and applying an insulating layer to the second material, wherein the process for preparing the component further comprising the steps of: applying first and second portions of a third material to the insulating layer; applying a fourth material to the first portion of third material, and bonding the fourth material to the first portion of the third material.
Abstract:
A member for cooperation with the stator of an electric machine and for mounting electrical connectors to the stator is provided. The member includes a body, a mounting feature and a receptacle. The mounting feature is operably associated with the body and is adapted for mounting the body onto the stator. The receptacle is operably associated with the body and is adapted for receiving at least a portion of one of the electrical connectors.
Abstract:
A motor controller coupled to a motor for a pump is described. The motor controller is configured to determine a first mode of operation for the motor, based on at least one of a predefined schedule stored by the motor controller and an input signal received by the motor controller from at least one ancillary device. The motor controller is additionally configured to transmit a first control signal to the motor to operate the motor in the first mode, and to transmit a second control signal to change an operation of the at least one ancillary device, wherein the at least one ancillary device includes one or more of a heater, a chlorine generator, and an ozone generator.
Abstract:
A motor controller coupled to a motor is described. The motor controller includes a wireless communication device and a computing device coupled to the wireless communication device. The computing device is configured to communicatively couple with a client computing device using the wireless communication device, wirelessly receive at least one setting from the client computing device, and operate the motor pursuant to the at least one setting, to move liquid in an aquatic environment.
Abstract:
An end cap for use with a stator assembly is provided. The end cap includes a tooth portion, a yoke portion, and a lip. The tooth portion includes a first end and an opposite second end and the yoke portion is formed at the first end of the tooth portion. The yoke portion includes at least one arm that extends from the tooth portion. The lip is defined along at least one of the tooth portion and the at least one arm portion.
Abstract:
A fluid circulating assembly having a rotation axis is provided. The fluid circulating assembly includes a fan impeller including an inlet ring and a rear plate that together define a central fan chamber. The fluid circulating assembly also includes an electrical machine having a rotor assembly, a stator assembly, and at least one bearing assembly. The rotor assembly is coupled to the rear plate such that the electrical machine is located entirely outside the central fan chamber. The rotor assembly includes a hub portion having a radially inner wall that at least partially defines a central opening extending entirely through the electrical machine and oriented about the rotation axis such that the central opening does not include a shaft extending therethrough.
Abstract:
A motor controller coupled to a motor for a pump is described. The motor controller is configured to determine a first mode of operation for the motor, based on at least one of a predefined schedule stored by the motor controller and an input signal received by the motor controller from at least one ancillary device. The motor controller is additionally configured to transmit a first control signal to the motor to operate the motor in the first mode, and to transmit a second control signal to change an operation of the at least one ancillary device, wherein the at least one ancillary device includes one or more of a heater, a chlorine generator, and an ozone generator.
Abstract:
An axial flux electric machine has a rotatable shaft, a fixed stator core comprising a ferromagnetic material and defining an axis of rotation, and a rotor assembly comprising a plurality of permanent magnets. The rotor assembly is rotatable about the axis of rotation. An axial air gap is defined between the stator core and the rotor assembly. The rotor assembly is axially displaceable towards and away from the stator core. The rotor assembly has a first position wherein the axial gap is a predetermined width greater than zero, and a second position wherein the axial gap is zero, such that the rotor assembly and the stator core contact each other.
Abstract:
A blower includes an impeller housing, an impeller rotatably secured to the housing and an electric motor. The motor has a motor housing with a central portion and a radially extending portion extending from the central portion, a venturi chamber adjacent the motor housing and opposed to the impeller housing, a stator secured to the central portion of the motor housing, a rotor rotatably secured to the central portion of the housing, and at least one heat generating electrical component secured to the radially extending portion of the motor housing. The impeller housing has a first air pressure therein and the motor housing has a second air pressure therein different that the first air pressure. The venturi housing and the motor housing define a passageway therebetween whereby the difference in air pressure generates air flow within the motor housing to cool the at least one heat generating electrical component.
Abstract:
A wire assembly for use in an electric machine is provided. The assembly includes a member and a wire. The wire conducts electrical current. At least a portion of the wire is adapted to be wrapped at least partially around the member. The member defines a periphery of the member. At least a portion of the periphery of the member is conformable when the wire is wrapped at least partially around the member.