公开(公告)号：US20200168555A1

公开(公告)日：2020-05-28

申请号：US16597205

申请日：2019-10-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Sheng-Tsung Wang ,  Jia-Chuan You ,  Chia-Hao Chang ,  Tien-Lu Lin ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L23/532 ,  H01L29/78 ,  H01L29/417 ,  H01L23/522 ,  H01L21/768 ,  H01L29/40

Abstract: Semiconductor device and the manufacturing method thereof are disclosed herein. An exemplary semiconductor device comprises a fin disposed over a substrate, a gate structure disposed over a channel region of the fin, such that the gate structure traverses source/drain regions of the fin, a device-level interlayer dielectric (ILD) layer of a multi-layer interconnect structure disposed over the substrate, wherein the device-level ILD layer includes a first dielectric layer, a second dielectric layer disposed over the first dielectric layer, and a third dielectric layer disposed over the second dielectric layer, wherein a material of the third dielectric layer is different than a material of the second dielectric layer and a material of the first dielectric layer. The semiconductor device further comprises a gate contact to the gate structure disposed in the device-level ILD layer and a source/drain contact to the source/drain regions disposed in the device-level ILD layer.

公开(公告)号：US10032713B2

公开(公告)日：2018-07-24

申请号：US15007532

申请日：2016-01-27

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yung-Chih Wang ,  Carlos H. Diaz ,  Tien-Lu Lin

IPC: H01L23/522 ,  H01L21/768 ,  H01L23/528 ,  H01L23/532 ,  H01L27/22

Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a semiconductor substrate. The semiconductor device structure includes a first conductive plug and a second conductive plug over the semiconductor substrate and adjacent to each other. The semiconductor device structure includes a first conductive via structure and a second conductive via structure over the semiconductor substrate and adjacent to each other. A first distance between the first conductive plug and the second conductive plug is less than a second distance between the first conductive via structure and the second conductive via structure. A first height of the first conductive plug is greater than a second height of the first conductive via structure.

公开(公告)号：US20180138124A1

公开(公告)日：2018-05-17

申请号：US15853021

申请日：2017-12-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Tai-I Yang ,  Cheng-Chi Chuang ,  Yung-Chih Wang ,  Tien-Lu Lin

IPC: H01L23/528 ,  H01L21/768 ,  H01L23/532

CPC classification number: H01L23/5283 ,  H01L21/76802 ,  H01L21/76804 ,  H01L21/76807 ,  H01L21/7682 ,  H01L21/76831 ,  H01L21/76834 ,  H01L21/76843 ,  H01L21/76877 ,  H01L21/76879 ,  H01L23/5221 ,  H01L23/5226 ,  H01L23/53238 ,  H01L23/53295 ,  H01L2221/1063 ,  H01L2924/0002 ,  H01L2924/00

Abstract: In some embodiments, the present disclosure relates to an interconnect structure. The interconnect structure has a first dielectric layer disposed over a substrate and a conductive structure arranged within the first dielectric layer. An air-gap separates sidewalls of the conductive structure from the first dielectric layer. The air-gap continuously extends from a first side of the conductive structure to an opposing second side of the conductive structure.

公开(公告)号：US12159922B2

公开(公告)日：2024-12-03

申请号：US18301704

申请日：2023-04-17

Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.

Inventor： Jia-Chuan You ,  Chia-Hao Chang ,  Tien-Lu Lin ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L29/66 ,  H01L21/768 ,  H01L21/8234 ,  H01L29/417 ,  H01L29/78

Abstract: A method includes forming a dummy gate over a substrate. A first gate spacer is formed on a sidewall of the dummy gate. The dummy gate is replaced with a gate structure. A top portion of the first spacer is removed. After the top portion of the first spacer is removed, a second spacer is over the first spacer. The second spacer has a stepped bottom surface with an upper step in contact with a top surface of the first spacer and a lower step lower than the top surface of the first spacer. A contact plug is formed contacting the gate structure and the second spacer.

公开(公告)号：US12087860B2

公开(公告)日：2024-09-10

申请号：US17412032

申请日：2021-08-25

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Li-Zhen Yu ,  Jia-Chuan You ,  Chia-Hao Chang ,  Tien-Lu Lin ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L29/78 ,  H01L21/02 ,  H01L27/088 ,  H01L29/66

CPC classification number: H01L29/7851 ,  H01L21/02381 ,  H01L21/02532 ,  H01L27/0886 ,  H01L29/66795 ,  H01L29/7848

Abstract: A method includes providing a semiconductor structure having metal gate structures (MGs), gate spacers disposed on sidewalls of the MGs, and source/drain (S/D) features disposed adjacent to the gate spacers; forming a first dielectric layer over the MGs and forming S/D contacts (MDs) over the S/D features; forming a second dielectric layer over the first dielectric layer, where portions of the second dielectric layer contact the MDs and the second dielectric layer is different from the first dielectric layer in composition; removing the portions of the second dielectric layer that contact the MDs; forming a conductive layer over the MDs and over the first dielectric layer; and removing portions of the conductive layer to form conductive features over the MDs.

公开(公告)号：US12057398B2

公开(公告)日：2024-08-06

申请号：US17871272

申请日：2022-07-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Sheng-Tsung Wang ,  Jia-Chuan You ,  Chia-Hao Chang ,  Tien-Lu Lin ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L23/532 ,  H01L21/768 ,  H01L23/522 ,  H01L29/40 ,  H01L29/417 ,  H01L29/78

CPC classification number: H01L23/53295 ,  H01L21/7682 ,  H01L23/5226 ,  H01L29/401 ,  H01L29/41791 ,  H01L29/785

Abstract: Semiconductor device and the manufacturing method thereof are disclosed herein. An exemplary semiconductor device comprises a fin disposed over a substrate, a gate structure disposed over a channel region of the fin, such that the gate structure traverses source/drain regions of the fin, a device-level interlayer dielectric (ILD) layer of a multi-layer interconnect structure disposed over the substrate, wherein the device-level ILD layer includes a first dielectric layer, a second dielectric layer disposed over the first dielectric layer, and a third dielectric layer disposed over the second dielectric layer, wherein a material of the third dielectric layer is different than a material of the second dielectric layer and a material of the first dielectric layer. The semiconductor device further comprises a gate contact to the gate structure disposed in the device-level ILD layer and a source/drain contact to the source/drain regions disposed in the device-level ILD layer.

公开(公告)号：US20230215948A1

公开(公告)日：2023-07-06

申请号：US18182910

申请日：2023-03-13

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Jia-Chuan You ,  Chia-Hao Chang ,  Tien-Lu Lin ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L29/417 ,  H01L29/49 ,  H01L29/78 ,  H01L29/40 ,  H01L29/66

CPC classification number: H01L29/41791 ,  H01L29/4991 ,  H01L29/7851 ,  H01L29/401 ,  H01L29/66795

Abstract: Semiconductor devices and methods of forming the same are provided. In one embodiment, a semiconductor device includes a fin extending from a substrate, a gate structure over a channel region of the fin, a source/drain contact over a source/drain region of the fin, a spacer extending along a sidewall of the gate structure, a liner extending along a sidewall of the source/drain contact, a gate contact via over and electrically coupled to the gate structure, and a source/drain contact via over and electrically coupled to the source/drain contact. The gate contact via extends through a first dielectric layer such that a portion of the first dielectric layer interposes between the gate contact via and the spacer. The source/drain contact via extends through a second dielectric layer such that a portion of the second dielectric layer interposes between the source/drain contact via and the liner.

公开(公告)号：US11631749B2

公开(公告)日：2023-04-18

申请号：US17681588

申请日：2022-02-25

Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.

Inventor： Jia-Chuan You ,  Chia-Hao Chang ,  Tien-Lu Lin ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L29/66 ,  H01L29/78 ,  H01L21/8234 ,  H01L29/417 ,  H01L21/768

Abstract: A method includes forming a dummy gate over a substrate. A first gate spacer is formed on a side of the dummy gate. The dummy gate is replaced with a gate structure, such that that first gate spacer is on a side of the gate structure. The gate structure is etched back. After etching back the gate structure, a top portion of the first gate spacer is removed. A second gate spacer is formed over a remaining portion of the first gate spacer. After forming the second gate spacer, a dielectric cap is formed over the gate structure.

公开(公告)号：US20220367379A1

公开(公告)日：2022-11-17

申请号：US17871272

申请日：2022-07-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Lin-Yu Huang ,  Sheng-Tsung Wang ,  Jia-Chuan You ,  Chia-Hao Chang ,  Tien-Lu Lin ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L23/532 ,  H01L29/78 ,  H01L29/40 ,  H01L23/522 ,  H01L21/768 ,  H01L29/417

Abstract: Semiconductor device and the manufacturing method thereof are disclosed herein. An exemplary semiconductor device comprises a fin disposed over a substrate, a gate structure disposed over a channel region of the fin, such that the gate structure traverses source/drain regions of the fin, a device-level interlayer dielectric (ILD) layer of a multi-layer interconnect structure disposed over the substrate, wherein the device-level ILD layer includes a first dielectric layer, a second dielectric layer disposed over the first dielectric layer, and a third dielectric layer disposed over the second dielectric layer, wherein a material of the third dielectric layer is different than a material of the second dielectric layer and a material of the first dielectric layer. The semiconductor device further comprises a gate contact to the gate structure disposed in the device-level ILD layer and a source/drain contact to the source/drain regions disposed in the device-level ILD layer.

公开(公告)号：US20220157721A1

公开(公告)日：2022-05-19

申请号：US17665941

申请日：2022-02-07

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Jia-Chuan You ,  Chia-Hao Chang ,  Tien-Lu Lin ,  Yu-Ming Lin ,  Chih-Hao Wang

IPC: H01L23/528 ,  H01L29/423 ,  H01L29/417 ,  H01L29/66 ,  H01L21/311 ,  H01L21/321 ,  H01L21/768 ,  H01L29/78 ,  H01L21/3205 ,  H01L23/522

Abstract: A method of forming a semiconductor structure includes first forming a metal gate (MG) over a semiconductor layer, a gate spacer on a sidewall of the MG, and a source/drain (S/D) feature disposed in the semiconductor layer and adjacent to the MG, forming an S/D contact (MD) over the S/D feature, forming a first ILD layer over the MG and the MD, and subsequently patterning the first ILD layer to form an opening. The method further includes forming a metal layer in the opening, such that the metal layer contacts both the MG and the MD, removing a top portion of the metal layer to form a trench, filling the trench with a dielectric layer, and subsequently forming a second ILD layer over the dielectric layer.