公开(公告)号：US20220285529A1

公开(公告)日：2022-09-08

申请号：US17664479

申请日：2022-05-23

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ting-Gang Chen ,  Tai-Chun Huang ,  Ming-Chang Wen ,  Shu-Yuan Ku ,  Fu-Kai Yang ,  Tze-Liang Lee ,  Yung-Cheng Lu ,  Yi-Ting Fu

IPC: H01L29/66 ,  H01L21/768 ,  H01L21/762 ,  H01L29/78 ,  H01L27/092 ,  H01L21/8238 ,  H01L21/311

Abstract: A method includes forming a first and a second dummy gate stack crossing over a semiconductor region, forming an ILD to embed the first and the second dummy gate stacks therein, replacing the first and the second dummy gate stacks with a first and a second replacement gate stack, respectively, performing a first etching process to form a first opening. A portion of the first replacement gate stack and a portion of the second replacement gate stack are removed. The method further includes filling the first opening to form a dielectric isolation region, performing a second etching process to form a second opening, with the ILD being etched, and the dielectric isolation region being exposed to the second opening, forming a contact spacer in the second opening, and filling a contact plug in the second opening. The contact plug is between opposite portions of the contact spacer.

公开(公告)号：US20220013364A1

公开(公告)日：2022-01-13

申请号：US16923658

申请日：2020-07-08

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ya-Lan Chang ,  Ting-Gang Chen ,  Tai-Chun Huang ,  Chi On Chui ,  Yung-Cheng Lu

IPC: H01L21/28 ,  H01L27/092 ,  H01L29/06 ,  H01L29/08 ,  H01L29/78 ,  H01L29/66 ,  H01L21/02 ,  H01L21/3105 ,  H01L21/8238

Abstract: An embodiment includes a method including forming an opening in a cut metal gate region of a metal gate structure of a semiconductor device, conformally depositing a first dielectric layer in the opening, conformally depositing a silicon layer over the first dielectric layer, performing an oxidation process on the silicon layer to form a first silicon oxide layer, filling the opening with a second silicon oxide layer, performing a chemical mechanical polishing on the second silicon oxide layer and the first dielectric layer to form a cut metal gate plug, the chemical mechanical polishing exposing the metal gate structure of the semiconductor device, and forming a first contact to a first portion of the metal gate structure and a second contact to a second portion of the metal gate structure, the first portion and the second portion of the metal gate structure being separated by the cut metal gate plug.

公开(公告)号：US20210407807A1

公开(公告)日：2021-12-30

申请号：US17023486

申请日：2020-09-17

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chieh-Ping Wang ,  Ting-Gang Chen ,  Bo-Cyuan Lu ,  Tai-Chun Huang ,  Chi On Chui

IPC: H01L21/28 ,  H01L27/088 ,  H01L29/06 ,  H01L21/02 ,  H01L21/311 ,  H01L21/764 ,  H01L21/8234

Abstract: A method for forming a semiconductor device includes: forming a gate structure over a fin, where the fin protrudes above a substrate; forming an opening in the gate structure; forming a first dielectric layer along sidewalls and a bottom of the opening, where the first dielectric layer is non-conformal, where the first dielectric layer has a first thickness proximate to an upper surface of the gate structure distal from the substrate, and has a second thickness proximate to the bottom of the opening, where the first thickness is larger than the second thickness; and forming a second dielectric layer over the first dielectric layer to fill the opening, where the first dielectric layer is formed of a first dielectric material, and the second dielectric layer is formed of a second dielectric material different from the first dielectric material.

公开(公告)号：US20210335657A1

公开(公告)日：2021-10-28

申请号：US17025528

申请日：2020-09-18

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Bo-Cyuan Lu ,  Ting-Gang Chen ,  Sung-En Lin ,  Chunyao Wang ,  Yung-Cheng Lu ,  Chi On Chui ,  Tai-Chun Huang ,  Chieh-Ping Wang

IPC: H01L21/762 ,  H01L21/311

Abstract: A system and methods of forming a dielectric material within a trench are described herein. In an embodiment of the method, the method includes introducing a first precursor into a trench of a dielectric layer, such that portions of the first precursor react with the dielectric layer and attach on sidewalls of the trench. The method further includes partially etching portions of the first precursor on the sidewalls of the trench to expose upper portions of the sidewalls of the trench. The method further includes introducing a second precursor into the trench, such that portions of the second precursor react with the remaining portions of the first precursor to form the dielectric material at the bottom of the trench.

公开(公告)号：US20200176259A1

公开(公告)日：2020-06-04

申请号：US16680755

申请日：2019-11-12

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chun-Yi Lee ,  Ting-Gang Chen ,  Chieh-Ping Wang ,  Hong-Hsien Ke ,  Chia-Hui Lin ,  Tai-Chun Huang

IPC: H01L21/28 ,  H01L21/8234 ,  H01L21/02 ,  H01L21/3213

Abstract: A method includes etching a gate structure to form a trench extending into the gate structure, wherein sidewalls of the trench comprise a metal oxide material, applying a sidewall treatment process to the sidewalls of the trench, wherein the metal oxide material has been removed as a result of applying the sidewall treatment process and filling the trench with a first dielectric material to form a dielectric region, wherein the dielectric region is in contact with the sidewall of the gate structure.