Molded lens over LED die
    43.
    发明申请
    Molded lens over LED die 有权
    LED模具上的模制镜头

    公开(公告)号:US20060105484A1

    公开(公告)日:2006-05-18

    申请号:US10990208

    申请日:2004-11-15

    Abstract: One or more LED dice are mounted on a support structure. The support structure may be a submount with the LED dice already electrically connected to leads on the submount. A mold has indentations in it corresponding to the positions of the LED dice on the support structure. The indentations are filled with a liquid optically transparent material, such as silicone, which when cured forms a lens material. The shape of the indentations will be the shape of the lens. The mold and the LED dice/support structure are brought together so that each LED die resides within the liquid silicone in an associated indentation. The mold is then heated to cure (harden) the silicone. The mold and the support structure are then separated, leaving a complete silicone lens over each LED die. This over molding process may be repeated with different molds to create concentric shells of lenses. Each concentric lens may have a different property, such as containing a phosphor.

    Abstract translation: 一个或多个LED骰子安装在支撑结构上。 支撑结构可以是具有LED芯片的基座,其已经电连接到底座上的引线。 模具中的凹槽对应于支撑结构上的LED骰子的位置。 凹痕中填充有液体光学透明材料,例如硅树脂,其在固化时形成透镜材料。 压痕的形状将是镜片的形状。 模具和LED骰子/支撑结构被聚集在一起,使得每个LED管芯位于相关压痕内的液体硅胶内。 然后将模具加热以固化(硬化)硅树脂。 然后将模具和支撑结构分离,在每个LED管芯上留下完整的硅胶透镜。 可以用不同的模具重复该过模制过程以产生透镜的同心壳。 每个同心透镜可以具有不同的性质,例如含有荧光体。

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