Abstract:
A battery module and a method are provided. The battery module includes a first battery cell having a first electrical terminal, a second battery cell having a second electrical terminal, and an interconnect assembly having a plate portion, first and second finger portions, a blade portion, and first and second voltage sense members. The first and second voltage sense members are coupled to the first and second finger portions, respectively. The blade portion is disposed between the first and second finger portions such that a first gap is defined between the first finger portion and the blade portion, and a second gap is defined between the second finger portion and the blade portion. The first and second electrical terminals extend through the first and second gaps, respectively, and are coupled to the first and second voltage sense members, respectively.
Abstract:
A battery pack is provided. The battery pack includes first and second temperature sensors that are disposed in first and second interior spaces, respectively. The first temperature sensor generates a first signal indicative of a first temperature level of the battery cell. The second temperature sensor generates a second signal indicative of a second temperature level of the DC-DC voltage converter. The battery pack further includes a microprocessor that determines a first fan speed percentage value of the electric fan based on the first temperature level, and a second fan speed percentage value of the electric fan based on the second temperature level. The microprocessor selects the first fan speed percentage value if the first fan speed percentage value is greater than the second fan speed percentage value.
Abstract:
A battery cell interconnect and voltage sensing assembly having a plastic frame member having a plate portion and a central wall is provided. The central wall defines an interior region. The assembly further includes a first interconnect member that is coupled to the plate portion that is electrically coupled to a first electrical terminal of a first battery cell. The first interconnect member has a spade lug. The assembly further includes a removable wire harness assembly having an adaptor body, a spade clip, and an electrical cable. The spade clip is disposed in an aperture of the adapter member. The spade clip is electrically and physically coupled to the spade lug of the first interconnect member when the adapter member is at least partially disposed in the interior region.
Abstract:
A battery module having first and second battery cells is provided. The battery module includes a first frame member having a first substantially rectangular ring-shaped outer plastic frame and a first heat exchanger. The first heat exchanger has first and second thermally conductive plates that are coupled together and define a first flow path portion extending therethrough. The first battery cell is disposed on and against a first side of the first thermally conductive plate. The second battery cell is disposed on and against the first side of the first thermally conductive plate. The second battery cell is further disposed proximate to the first battery cell.
Abstract:
A battery module includes a first battery cell having a first housing and first and second electrical terminals. The first housing has first, second, third and fourth ends. The first and second electrical terminals extend outwardly from the third and fourth ends, respectively. A distance from the second end of the first housing to a second edge of the first electrical terminal is greater than a distance from the first end of the first housing to a first edge of the first electrical terminal. A distance from the second end of the first housing to a second edge of the second electrical terminal is greater than a distance from the first end of the first housing to a first edge of the second electrical terminal. The battery module further includes a cooling fin disposed adjacent to the first battery cell, and a cooling plate coupled to the cooling fin.
Abstract:
A battery cell assembly having a cooling fin with a tube, a substantially rectangular-shaped metal plate, first and second cylindrical coupling members, and first and second O-ring gaskets is provided. The tube has an inlet tube portion and an outlet tube portion. The tube is coupled to a peripheral region of the metal plate. The first cylindrical coupling member has a first aperture extending therethrough, and first and second circumferential grooves. The inlet tube portion is disposed in the first aperture and coupled to the first cylindrical coupling member. The first and second O-ring gaskets are disposed in the first and second circumferential grooves, respectively. The outlet tube portion is disposed in the second aperture and is coupled to the second cylindrical coupling member.