Polycrystalline diamond compacts including a cemented carbide substrate and applications therefor

    公开(公告)号:US09732563B1

    公开(公告)日:2017-08-15

    申请号:US13954545

    申请日:2013-07-30

    Abstract: Embodiments relate to a polycrystalline diamond compact (“PDC”) including a polycrystalline diamond (“PCD”) table bonded to a cemented carbide substrate including tungsten carbide grains having a fine average grain size to provide one or more of enhanced wear resistance, corrosion resistance, or erosion resistance, and a PDC with enhanced impact resistance. In an embodiment, a PDC includes a cemented carbide substrate having a cobalt-containing cementing constituent cementing tungsten carbide grains together exhibiting an average grain size of about 1.5 μm or less. The substrate includes an interfacial surface and a depletion zone depleted of the cementing constituent that extends inwardly from the interfacial surface to a depth of, for example, about 30 μm to about 60 μm. The PDC includes a PCD table bonded to the interfacial surface of the substrate. The PCD table includes diamond grains bonded together exhibiting an average grain size of about 40 μm or less.

    POLYCRYSTALLINE DIAMOND COMPACT, AND RELATED METHODS AND APPLICATIONS
    48.
    发明申请
    POLYCRYSTALLINE DIAMOND COMPACT, AND RELATED METHODS AND APPLICATIONS 有权
    多晶金刚石复合材料及相关方法与应用

    公开(公告)号:US20150136495A1

    公开(公告)日:2015-05-21

    申请号:US14086283

    申请日:2013-11-21

    Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table in which a metal-solvent catalyst is alloyed with at least one alloying element to improve thermal stability of the PCD table. In an embodiment, a PDC includes a substrate and a PCD table bonded to the substrate. The PCD table includes diamond grains defining interstitial regions. The PCD table includes an alloy comprising at least one Group VIII metal and at least one metallic alloying element that lowers a temperature at which melting of the at least one Group VIII metal begins. The alloy includes one or more solid solution phases comprising the at least one Group VIII metal and the at least one metallic alloying element and one or more intermediate compounds comprising the at least one Group VIII metal and the at least one metallic alloying element.

    Abstract translation: 实施例涉及包括多晶金刚石(“PCD”)表的多晶金刚石压块(“PDC”),其中金属溶剂催化剂与至少一种合金元素合金以提高PCD表的热稳定性。 在一个实施例中,PDC包括基板和与基板结合的PCD台。 PCD表包括定义间隙区域的金刚石颗粒。 PCD表包括包含至少一种VIII族金属和至少一种金属合金元素的合金,其降低至少一种VIII族金属的熔化开始的温度。 该合金包括一种或多种固溶体相,其包含至少一种第Ⅷ族金属和至少一种金属合金元素以及包含至少一种第Ⅷ族金属和至少一种金属合金元素的一种或多种中间体化合物。

    POLYCRYSTALLINE DIAMOND COMPACTS
    50.
    发明申请
    POLYCRYSTALLINE DIAMOND COMPACTS 审中-公开
    多晶金刚石复合材料

    公开(公告)号:US20140158437A1

    公开(公告)日:2014-06-12

    申请号:US14178118

    申请日:2014-02-11

    Abstract: In an embodiment, a polycrystalline diamond compact includes a substrate, and a polycrystalline diamond (“PCD”) table bonded to the substrate and including an exterior working surface, at least one lateral surface, and a chamfer extending between the exterior working surface and the at least one lateral surface. The PCD table includes bonded diamond grains defining interstitial regions. The PCD table includes a first region adjacent to the substrate and a second leached region adjacent to the first region and extending inwardly from the exterior working surface to a selected depth. At least a portion of the interstitial regions of the first region include an infiltrant disposed therein. The interstitial regions of the second leached region are substantially free of metal-solvent catalyst. The second region is defined by the exterior working surface, the lateral surface, the chamfer, and a generally horizontal boundary located below the chamfer.

    Abstract translation: 在一个实施例中,多晶金刚石致密体包括基底和结合到基底的多晶金刚石(“PCD”)台,其包括外部工作表面,至少一个侧面和在外部工作表面和 至少一个侧面。 PCD表包括限定间隙区域的结合金刚石颗粒。 PCD台包括与基板相邻的第一区域和与第一区域相邻并从外部工作表面向内延伸到选定深度的第二浸出区域。 第一区域的间隙区域的至少一部分包括设置在其中的渗透剂。 第二浸出区域的间隙区域基本上不含金属 - 溶剂催化剂。 第二区域由位于倒角下方的外部工作表面,侧面,倒角和大致水平的边界限定。

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