公开(公告)号：US07534161B2

公开(公告)日：2009-05-19

申请号：US11714096

申请日：2007-03-06

申请人： Yukihito Ichikawa

发明人： Yukihito Ichikawa

IPC分类号： B24B1/00

CPC分类号： B01J35/04 ,  B01D39/2093 ,  B01D46/0001 ,  B01D46/2418 ,  C04B35/195 ,  C04B38/0009 ,  C04B2111/00793 ,  C04B2111/0081 ,  C04B38/0051

摘要： There is provided a method for manufacturing cell structures having a plurality of cells divided by porous partition walls and extending from one end face to the other end face to function as fluid passages. Dry mass of each of a plurality of honeycomb-shaped cell structure precursors is measured, and at least one end face of each of the cell structure precursors is subjected to machining according to the dry mass measured to obtain a plurality of cell structures having a uniform dry mass. The method can suppress excessive use of a catalyst component to reduce production costs and uniformalize the amount of a catalyst component carried on the structures.

摘要翻译： 提供一种制造单元结构的方法，其具有由多孔分隔壁分隔的多个单元，并且从一个端面延伸到另一端面，用作流体通道。 测量多个蜂窝状电池结构前体中的每一个的干质量，并且根据测量的干质量对每个电池结构前体的至少一个端面进行加工，以获得具有均匀的多个蜂窝状电池结构前体的多个电池结构 干质量 该方法可以抑制催化剂成分的过度使用，降低生产成本，并使结构上承载的催化剂成分的量均匀化。

公开(公告)号：US07507460B2

公开(公告)日：2009-03-24

申请号：US10537810

申请日：2003-12-10

申请人： Yukihito Ichikawa ,  Mitsuru Miyamoto ,  Shinya Mori

发明人： Yukihito Ichikawa ,  Mitsuru Miyamoto ,  Shinya Mori

IPC分类号： B32B3/12

CPC分类号： B01D46/244 ,  B01D39/2062 ,  B01D46/0001 ,  B01D46/2451 ,  B01D46/2459 ,  B01D46/2466 ,  B01D2046/2433 ,  B01D2046/2481 ,  B01D2046/2488 ,  B01D2046/2496 ,  B01D2239/0478 ,  B01D2239/065 ,  B01D2239/086 ,  B01D2239/10 ,  B28B11/006 ,  B28B11/007 ,  F01N3/0211 ,  F01N3/0222 ,  F01N2260/18 ,  F01N2330/06 ,  Y02T10/20 ,  Y10T428/24149 ,  Y10T428/24157

摘要： There is disclosed a plugged honeycomb structure 1 having: partition walls 2 arranged in such a manner as to form a plurality of cells 3 extending from one end face 42 to the other end face 44 through an axial direction; an outer peripheral wall 7 which surrounds an outer periphery of the partition wall 2; and plugging portions 4a, 4b disposed in such a manner as to plug the cell 3 in either end face 42, 44. In the plugged honeycomb structure 1, at least some of plugging portions 4a arranged in at least the vicinity of the outer peripheral wall protrude from the end face 42 or 44. Alternatively, there are provided a plugged honeycomb structure 1 in which a tip of the protruding portion 4a is substantially flat or has a moderate curved face, and a method of manufacturing the structure. The plugged honeycomb structure 1 does not easily break, is capable of enhancing durability, and is preferably usable in a filter such as a diesel particulate filter (DPF).

摘要翻译： 公开了一种堵塞式蜂窝结构体1，其具有：分隔壁2，以形成从轴向朝向一端面42延伸至另一端面44的多个孔3; 围绕分隔壁2的外周的外周壁7; 以及封闭部分4a，4b，其以将端盖3,42插入到任一端面42,44中的方式设置。在插入式蜂窝结构体1中，至少一部分至少布置在外周壁附近的插塞部分4a 也可以从端面42或44突出。也可以是突出部4a的前端大致平坦或具有适度的曲面的堵塞式蜂窝结构体1及其结构的制造方法。 堵塞蜂窝结构体1不容易断裂，能够提高耐久性，优选用于柴油微粒过滤器（DPF）等过滤器。

公开(公告)号：US20070294989A1

公开(公告)日：2007-12-27

申请号：US11889291

申请日：2007-08-10

申请人： Yukihito Ichikawa

发明人： Yukihito Ichikawa

IPC分类号： B01D39/20

CPC分类号： B01J35/04 ,  B01D46/2451 ,  B01D46/247 ,  B01D46/2474 ,  B01D2046/2492 ,  B01D2046/2496 ,  B01D2279/30 ,  B28B3/269 ,  C04B35/195 ,  C04B38/0009 ,  C04B2111/00793 ,  C04B2111/0081 ,  C04B2111/00853 ,  C04B2111/2084 ,  C04B2111/325 ,  C04B2111/343 ,  F01N3/2825 ,  F01N2330/32 ,  F01N2330/48 ,  Y10T428/2414 ,  Y10T428/24149 ,  Y10T428/24157 ,  Y10T428/24165 ,  C04B38/0054 ,  C04B38/0074

摘要： There is provided a honeycomb structure having a consecutive cell structure and capable of reconciling reduction in pressure loss and improvement in purification ability and a method for manufacturing the honeycomb structure. The honeycomb structure 1 has a plurality of partition walls 2 partitioning a plurality of cells 3 extending in an axial direction. At least a part of continuous partition walls 2 has a curved shape protruding toward outside from the center 4 of a cross-section perpendicular to the axial direction or a curved shape protruding toward the center of the cross-section from outside.

摘要翻译： 本发明提供一种蜂窝结构体，其具有连续的孔结构，能够调节压力损失的降低和净化能力的提高以及蜂窝结构体的制造方法。 蜂窝结构体1具有分隔沿轴向延伸的多个单元3的多个分隔壁2。 连续分隔壁2的至少一部分具有从垂直于轴向的横截面的中心4向外侧突出的弯曲形状或从外部朝向横截面的中心突出的弯曲形状。

公开(公告)号：US20070218813A1

公开(公告)日：2007-09-20

申请号：US11714096

申请日：2007-03-06

申请人： Yukihito Ichikawa

发明人： Yukihito Ichikawa

IPC分类号： B24B1/00

CPC分类号： B01J35/04 ,  B01D39/2093 ,  B01D46/0001 ,  B01D46/2418 ,  C04B35/195 ,  C04B38/0009 ,  C04B2111/00793 ,  C04B2111/0081 ,  C04B38/0051

摘要： There is provided a method for manufacturing cell structures having a plurality of cells divided by porous partition walls and extending from one end face to the other end face to function as fluid passages. Dry mass of each of a plurality of honeycomb-shaped cell structure precursors is measured, and at least one end face of each of the cell structure precursors is subjected to machining according to the dry mass measured to obtain a plurality of cell structures having a uniform dry mass. The method can suppress excessive use of a catalyst component to reduce production costs and uniformalize the amount of a catalyst component carried on the structures.

摘要翻译： 提供一种制造单元结构的方法，其具有由多孔分隔壁分隔的多个单元，并且从一个端面延伸到另一端面，用作流体通道。 测量多个蜂窝状电池结构前体中的每一个的干质量，并且根据测量的干质量对每个电池结构前体的至少一个端面进行加工，以获得具有均匀的多个蜂窝状电池结构前体的多个电池结构 干质量 该方法可以抑制催化剂成分的过度使用，降低生产成本，并使结构上承载的催化剂成分的量均匀化。

公开(公告)号：US07208214B2

公开(公告)日：2007-04-24

申请号：US10784767

申请日：2004-02-24

申请人： Yukihito Ichikawa

发明人： Yukihito Ichikawa

IPC分类号： B32B3/12

CPC分类号： B01D46/2459 ,  B01D46/0001 ,  B01D46/2429 ,  B01D46/2451 ,  B01D46/2466 ,  B01D46/247 ,  B01D46/2474 ,  B01D2046/2433 ,  B01D2046/2481 ,  B01D2046/2496 ,  B01D2275/206 ,  B28B3/269 ,  B28B11/006 ,  B29C47/0028 ,  B29C47/12 ,  B29L2031/60 ,  F01N3/0222 ,  F01N3/035 ,  F01N2330/06 ,  F01N2330/14 ,  F01N2330/30 ,  Y10T428/24149

摘要： A honeycomb structural body having a plurality of cells and partition walls defining the cells, wherein a cross-section of each partition wall perpendicular to the flow direction of a fluid to be permeated has a grille shape of which gratings cross in x axis and Y axis directions, and there are at least two kinds of cells different in their cross-sectional areas perpendicular to the flow direction of a fluid to be filtered by virtue of changing intervals of the partition walls in the x axis direction and/or intervals of the partition walls in the y axis direction, as predetermined. Each cell is defined by two parallel partition walls having the same length and another two parallel partition walls having the same length crossing each other and being formed at the predetermined intervals. A die usable for forming such a honeycomb structure is also disclosed.

摘要翻译： 一种蜂窝结构体，其具有限定所述单元的多个单元和分隔壁，其中与要渗透的流体的流动方向垂直的每个分隔壁的横截面具有格栅形状，其格栅在x轴和Y轴上交叉 方向，并且由于间隔壁在x轴方向上的间隔和/或间隔的间隔，存在至少两种不同于其横截面垂直于待过滤流体的流动方向的细胞， 沿y轴方向的壁，如预定的那样。 每个单元由具有相同长度的两个平行分隔壁限定，并且另外两个平行分隔壁具有彼此交叉并且以预定间隔形成的相同长度。 还公开了一种可用于形成这种蜂窝结构的模具。

公开(公告)号：US20060208397A1

公开(公告)日：2006-09-21

申请号：US11373912

申请日：2006-03-14

申请人： Yukihito Ichikawa

发明人： Yukihito Ichikawa

IPC分类号： C04B35/64

CPC分类号： C04B35/195 ,  B28B3/206 ,  B28B3/24 ,  B28B3/2618 ,  B28B3/2663 ,  B28B3/269 ,  C04B35/63 ,  C04B2235/3217 ,  C04B2235/3218 ,  C04B2235/3418 ,  C04B2235/3445 ,  C04B2235/349 ,  C04B2235/5436 ,  C04B2235/6021 ,  C04B2235/77 ,  C04B2235/9607

摘要： A method for manufacturing a formed honeycomb structure in an efficient manner which comprises the steps of: charging a material for forming a honeycomb structure 5 into a passage 22 for preform material for a honeycomb structure whose one end portion is provided with die 3 for forming a formed honeycomb structure; and extruding the charged preform material for a honeycomb structure 5 from the die 3 to form a formed honeycomb structure 10 while passing it through the passage, wherein a screen 4 for filtering foreign matters included in the preform material for a honeycomb structure 5 is disposed in the vicinity of the die 3, and wherein an operation for reduction of frictional resistances between an inner face of the passage 22 for preform material for a honeycomb structure and the preform material for a honeycomb structure 5 which passes the passage is employed.

摘要翻译： 一种以有效的方式制造成形蜂窝结构体的方法，其包括以下步骤：将用于形成蜂窝结构体5的材料装入用于蜂窝结构的预成型材料的通道22中，所述预成型材料的一个端部设置有用于形成 形成蜂窝结构; 并从模具3挤出带电的蜂窝状结构体用预成型体5，在通过通道的同时形成成形的蜂窝结构体10，在蜂窝结构体5的预成型体材料中包含的用于过滤异物的筛网4 模具3的附近，并且其中采用用于降低用于蜂窝结构的预制坯料用通道22的内表面和通过该通道的蜂窝结构体5的预成型材料之间的摩擦阻力的操作。

公开(公告)号：US20060150598A1

公开(公告)日：2006-07-13

申请号：US10548813

申请日：2004-03-19

申请人： Yukihito Ichikawa ,  Yasushi Noguchi

发明人： Yukihito Ichikawa ,  Yasushi Noguchi

IPC分类号： B01D46/00

CPC分类号： B01D46/2474 ,  B01D46/0001 ,  B01D46/2444 ,  B01D46/2451 ,  B01D46/2459 ,  B01D46/2466 ,  B01D46/247 ,  B01D2046/2496 ,  B28B11/006 ,  F01N3/0222 ,  Y02T10/20 ,  Y10S55/05 ,  Y10S55/10 ,  Y10S55/30 ,  Y10S264/48 ,  Y10T428/24149

摘要： There is provided a plugged honeycomb structure 1 including: partition walls 2 disposed so as to form a plurality of cells 3 extending from one end face 42 to the other end face 44 in the axial direction, and plugged portions 4 disposed so as to plug the cells 3 at one of the end faces, and a production method thereof. In this honeycomb structure 1, the plugged portions 4 and partition walls surrounding the plugged portions are unitarily formed. The production method includes a forming step, a plugging step for filling a plugging material, and a firing step. The plugging material contains solid particles capable of unitarily joining with at least one kind of solid particles contained in a forming raw material in a firing step. A ratio of a dimensional change (%) upon forming the partition walls out of the partition wall-forming material to a dimensional change (%) upon forming the plugged portions out of the plugging material is controlled to be within the range of 0.7% to 1.3 in the firing step. There is provided a plugged honeycomb structure having further improved strength, adhesion, and thermal shock resistance between partition walls and plugged portions and a production method thereof.

摘要翻译： 提供了一种堵塞的蜂窝结构体1，其包括：分隔壁2，其被设置成形成沿轴向从一个端面42延伸到另一个端面44的多个单元3，以及插塞部分4， 在一个端面处的电池3及其制造方法。 在该蜂窝结构体1中，堵塞部4和围绕封堵部的分隔壁一体形成。 制造方法包括成形工序，填充封堵材料的封堵工序和烧成工序。 堵塞材料包含能够在烧成工序中与形成原料中所含有的至少一种固体粒子整体接合的固体粒子。 在从堵塞材料形成堵塞部分之后，将形成分隔壁形成材料的隔壁之间的尺寸变化率（％）的比例控制在0.7％〜 1.3在点火步骤。 提供一种具有进一步提高分隔壁和堵塞部分之间的强度，粘合性和耐热冲击性的堵塞蜂窝结构体及其制造方法。

公开(公告)号：US07056365B2

公开(公告)日：2006-06-06

申请号：US10475331

申请日：2002-04-26

申请人： Yukihito Ichikawa ,  Yasushi Kato ,  Masato Ogawa

发明人： Yukihito Ichikawa ,  Yasushi Kato ,  Masato Ogawa

IPC分类号： B01D46/00

CPC分类号： B01D46/2459 ,  B01D46/2451 ,  B01D46/2466 ,  B01D46/2474 ,  B01D2046/2477 ,  B01D2046/2481 ,  B01D2046/2485 ,  B01D2046/2488 ,  B01D2046/2492 ,  B01D2046/2496 ,  F01N3/0222 ,  F01N3/035 ,  F01N3/2828 ,  F01N3/2853 ,  F01N2260/18 ,  F01N2330/06 ,  F01N2330/34 ,  F01N2330/48 ,  F01N2470/16 ,  F01N2470/18 ,  F01N2470/22 ,  Y10S55/10 ,  Y10S55/30 ,  Y10T428/24149 ,  Y10T428/24744

摘要： A honeycomb structure in which a plurality of through-holes 3 extending in the axial direction are formed by a plurality of partition walls 1 and 2, wherein the plurality of partition walls 1 and 2 are constituted by a plurality of partition walls having different thicknesses and, of the plurality of partition walls having different thicknesses, those partition walls 2 having a thickness larger than the average thickness of all partition walls are provided at a higher proportion in a particular portion of the honeycomb structure whole portion having partition walls than in other portion. This honeycomb structure, and a honeycomb filter and a converter system both using the honeycomb structure satisfy recent years' requirements of improvement in warm-up property connected with purification ability and reduction in harmful substance emitted right after engine start, and yet have a sufficient mechanical strength to external pressure, a high erosion resistance and a high thermal shock resistance.

摘要翻译： 一种蜂窝结构体，其中沿轴向延伸的多个通孔3由多个分隔壁1和2形成，其中多个隔壁1和2由多个具有不同厚度的隔壁构成， 在具有不同厚度的多个分隔壁中，具有大于所有分隔壁的平均厚度的厚度的分隔壁2在具有隔壁的蜂窝结构整体部分的特定部分中以比其他部分更高的比例设置 。 该蜂窝结构体，蜂窝状过滤器和使用该蜂窝结构体的转炉系统满足近年来随着净化能力提高的预热性能的提高和发动机启动后排出的有害物质的减少的要求，而且具有足够的机械 强度与外部压力，耐腐蚀性高，耐热冲击性高。

公开(公告)号：US5866079A

公开(公告)日：1999-02-02

申请号：US298285

申请日：1994-08-31

申请人： Minoru Machida ,  Toshio Yamada ,  Toshihiko Hijikata ,  Yukihito Ichikawa

发明人： Minoru Machida ,  Toshio Yamada ,  Toshihiko Hijikata ,  Yukihito Ichikawa

IPC分类号： F01N3/28 ,  F02B1/04 ,  B01D53/34 ,  F01N3/10

CPC分类号： F01N3/2853 ,  F01N3/2857 ,  F01N3/2867 ,  F01N2330/06 ,  F01N2450/02 ,  F02B1/04

摘要： A ceramic honeycomb catalytic converter having a novel canning structure capable of stably retaining a thin-walled ceramic honeycomb catalyst within a metal casing for a long period. A retainer member in the form of a ceramic fiber mat is disposed between an inner peripheral surface of the casing and an outer peripheral surface of the honeycomb catalyst, in a compressed state to generate a surface pressure for retaining the honeycomb catalyst in place. The ceramic fiber mat is composed of heat resistant and non-intumescent ceramic fibers, and has a compression characteristic which is substantially free from a significant increase or decrease over an operative temperature range of the catalytic converter. The casing may be provided with at least one locking member for locking the ceramic fiber mat in a flow direction of exhaust gas passed through the honeycomb catalyst.

摘要翻译： 一种陶瓷蜂窝催化转化器，其具有能够长时间稳定地将金属壳体内的薄壁陶瓷蜂窝催化剂保持在壳体上的新颖的罐装结构。 陶瓷纤维毡形式的保持构件以压缩状态设置在壳体的内周表面和蜂窝状催化剂的外周表面之间，以产生用于将蜂窝状催化剂保持在适当位置的表面压力。 陶瓷纤维垫由耐热和非膨胀陶瓷纤维组成，具有在催化转化器的工作温度范围内基本上不显着增加或减少的压缩特性。 壳体可以设置有至少一个锁定构件，用于沿着通过蜂窝催化剂的废气的流动方向来锁定陶瓷纤维垫。

公开(公告)号：US5592925A

公开(公告)日：1997-01-14

申请号：US524253

申请日：1995-09-06

申请人： Minoru Machida ,  Toshio Yamada ,  Yukihito Ichikawa ,  Yoshiyuki Kasai

发明人： Minoru Machida ,  Toshio Yamada ,  Yukihito Ichikawa ,  Yoshiyuki Kasai

IPC分类号： F01N3/02 ,  F01N3/023 ,  F02M25/07

CPC分类号： F01N3/0233 ,  F01N3/023 ,  F02M26/35 ,  F02M26/36 ,  F02M26/38 ,  F02M26/39 ,  F02M26/50

摘要： An exhaust gas recirculation device for an internal combustion engine has a filter for trapping particulates in a recirculation gas, which is arranged in a recirculation gas route, and a device for generating a reverse air flow in which a pure gas flow for the reverse air flow passing through said filter in a reverse direction with respect to a recirculation gas flowing direction in the filter is generated. In the exhaust gas circulation device, the trapped gases are discharged out of the filter by the reverse air flow and are not returned into the internal combustion engine due to an engine exhaust pressure.

摘要翻译： 用于内燃机的废气再循环装置具有用于捕集再循环气体中的微粒的过滤器，该再循环气体布置在再循环气体路径中，以及用于产生反向空气流的装置，其中用于反向气流的纯气体流 产生相对于过滤器中的再循环气体流动方向的相反方向穿过所述过滤器。 在排气循环装置中，被捕获的气体通过反向气流从过滤器排出，并且由于发动机排气压力而不返回到内燃机中。