Abstract:
The present invention provides a control system for the conversion of carbonaceous feedstock into a gas. In particular, the control system is designed to be configurable for use in controlling one or more processes implemented in, and/or by, a gasification system for the conversion of such feedstock into a gas, which may be used for one or more downstream applications. Gasification processes controllable by different embodiments of the disclosed control system may include in various combinations, a converter, a residue conditioner, a recuperator and/or heat exchanger system, one or more gas conditioners, a gas homogenization system and one or more downstream applications. The control system operatively controls various local, regional and/or global processes related to the overall gasification process, and thereby adjusts various control parameters thereof adapted to affect these processes for a selected result. Various sensing elements and response elements are therefore distributed throughout the controlled system and used to acquire various process, reactant and/or product characteristics, compare these characteristics to suitable ranges of such characteristics conducive to achieving the desired result, and respond by implementing changes to in one or more of the ongoing processes via one or more controllable process devices.
Abstract:
In one aspect, a grate segment for a burner, comprises a substantially rigid body (30) having a dispersed array of cavities (38) filled with a refractory material. In another aspect, a solid fuel gasifier includes a housing (12) defining a gasifier chamber (14), and a solid fuel inlet (21), grate structure (22, 24) in the gasifier chamber. The grate structure includes base means, a plurality of agitator segments (32) positioned relative to the base means for reciprocating movement to agitate a fuel load in the gasifier, and means to support the base means and the agitator segments so that the latter reciprocate in a direction at a substantial inclination to both horizontal and vertical. In use of the gasifier a deep burden of fuel accumulates on the grate structure and the outward stroke of the reciprocation of the agitator elements is in the overall direction of flow of the fuel burden or generally oppositely thereto.
Abstract:
A process and apparatus for gasification of organic materials (typically incorporated in domestic and industrial wastes, including auto shredder residues) to produce useful synthesis gas (primarily CO & H.sub.2) with effectively non-toxic ash residue by means of a preferably stoichiometric burner directed into a single stage reactor containing a tumbling charge thus heated to 650.degree. to 800.degree. C. (below the incipient fusion temperature of the charge) resulting in thermally cracking and gasifying the organic materials in the charge and reacting the complex hydrocarbons and gas evolved with the CO.sub.2 and H.sub.2 O generated by the burner by combustion of a fuel and oxygen-containing gas at a high flame temperature, typically 2500.degree. to 3000.degree. C.
Abstract translation:一种用于气化有机材料(通常并入家用和工业废物,包括自动粉碎机残渣)的工艺和设备,以通过优选化学计量的燃烧器产生有效的无毒灰渣,从而产生有用的合成气(主要是CO和H 2) 一个单级反应器,其中包含一个转速为650-800℃(低于电荷初始熔化温度)的转鼓,导致电荷中的有机材料发生热裂化和气化,并使复合烃与气体放出的气体反应 通过在高火焰温度(通常在2500℃至3000℃)下燃烧燃料和含氧气体由燃烧器产生的CO 2和H 2 O.
Abstract:
Coal is transported through a hot carbonizing furnace chamber successfully on two endless traveling chain grates, the first of which is higher than the second and the second being run at a slower speed than the first so as to form a thicker bed than the coal on the first grate. Air is fed through the coal on the first grate in sub-stoichiometric amounts at low velocity so as to drive off the volatiles while air and steam are fed to the coal in the second grate in amounts sufficient to burn the coal. Gaseous by-products are exhausted from the furnace chamber and ashes are discharged through a conventional take-off.
Abstract:
Process and apparatus are disclosed for recovering liquid and gaseous fuel from solid hydrocarbon-containing mineral material such as bitumen-containing mineral materials exemplified by tar sands or oil-bearing diatomites, without expensive pretreatment to separate the hydrocarbon containing material from material containing no hydrocarbon. The hydrocarbon-containing material is agglomerated into discrete pieces that are treated on a traveling grate such as a circular traveling grate and subjected to sequential treatments in which hot gases are passed upwardly or downwardly through a relatively deep permeable bed of the pieces on the grate, in several treating zones separated by transverse gas seals and sealed at the side edges by suitable gas seals. All, or essentially all, of the heat required is obtained in a coke burn-off zone from combustion of coke that remains in the material on the grate after the volatile hydrocarbons have been removed by distillation in an earlier distillation zone. Part of the gas from the distillation zone is continually recycled to pass through the hot material on the grate in a zone following the coke burn-off zone to transfer heat by the gas to the distillation zone and to cool the spent material on the grate before it leaves the grate. Water gas may be produced by passing steam through material containing residual coke, in a treating zone following and preferably near or adjacent the coke burn-off zone. Because of high temperatures in the coke burn-off zone the agglomerated pieces are sintered, and may be glazed, to provide spent pieces that are useful and of economic value.
Abstract:
Apparatus for progressively burning biomass material comprising a retort defining a chamber, a linearly moving grate bed enclosed within the chamber with a space below and a space above for respectively supplying primary air to the lower side of the grate and for collecting gases generated by progressive distillation of the biomass material at the upper side of the grate. Primary air is supplied to the underside of the grate bed at different pressures lengthwise of the grate by a distribution chamber extending lengthwise of the grate of V-shaped cross section containing at its bottom a Venturi opening through which air is delivered to the distribution chamber from successive longitudinally-arranged plenum chambers which, in turn, are supplied with air through conductors connected to a primary air source, each of which contains a damper. The grate may be horizontal or inclined.
Abstract:
A process is disclosed for gasifying pelletized coal to produce a low Btu gas containing large amounts of hydrogen and carbon monoxide. Advantageously, the process is carried out on a circular traveling grate machine on a continuous basis. A horizontally moving, quiescent, gas-permeable bed of coal is formed by depositing at least one layer of a sized recycle charge of coal and at least one layer of fresh coal. To initiate an oxidizing reaction zone, the surface of one of the layers is ignited and the zone travels as a wave downwardly into the layer and upwardly into any superposed layer. Air and steam or air and carbon dioxide are either updrafted or downdrafted through the bed to control combustion. The coal is reduced in zones ahead of the advancing zone or zones of oxidation, and the reactions are terminated before the oxidation zone reaches both outermost surfaces of the bed to minimize the formation of carbon dioxide. Unreacted coal is separated from fine ash and is used as the recycle feed.
Abstract:
There is provided a process for producing water gas containing a large quantity of hydrogen and involving the formation of a moving quiescent gas-permeable bed composed of both particles of coal and particles of spent coal or ash. The bed is passed through a series of zones in which, in a succession of cycles, the bed is permeated with an oxygen-containing gas preheated to a predetermined temperature and then a moisture-laden gas also preheated to a predetermined temperature. These gases are collected separately after they traverse the moving quiescent bed. The water gas may be used as an industrial gas, and the producr-flue gas resulting from the portions treated with oxygencontaining gas may be recycled through the bed at a point downstream. The process provides a continuous economic procedure for gasification of coal.