Abstract:
A dust-control mat having excellent dimensional stability during the processing, good pile-erecting property and excellent pattern expression, and a method of producing the same. The dust-control mat having excellent dimensional stability comprises a base in which a base fabric is composed of a woven fabric or a nonwoven fabric and a floss-like nonwoven fiber layer coupled to the base, wherein the floss-like nonwoven fiber layer contains low-melting fibers and is thermally fixed after pile yarns are implanted thereon. The invention further provides a method of producing the dust-control mat.
Abstract:
This invention relates to a novel modular carpet tile mat construction and a process of making same. More particularly, the invention relates to a novel modular carpet tile mat construction which is specifically adapted to hold carpet tiles in a fixed position so that they may be used in combination as a floor mat or a covering for part of a floor area, or a self-contained floor covering. A mat base composed of woven or spun-bonded polyester, nylon or polypropylene fibres comprising: (a) a woven or spun-bonded polyester, nylon or polypropylene fibre mat; (b) a plastic binder enveloping the fibre mat and binding the fibres of the mat together to provide a first side on one side of the plastic-enveloped woven or spun-bonded fibre mat and a second side on an opposite side of the plastic-enveloped woven or spun-bonded fibre mat; (c) a first layer of resilient expanded or foamed polymer or rubber distinct from the plastic binder (b) and adhered to the first side of the plastic-enveloped woven or spun-bonded fibre mat; and (d) a second layer of resilient expanded or foamed polymer or rubber distinct from the plastic binder (b) and adhered to the second side of the plastic-enveloped woven or spun-bonded fibre mat.
Abstract:
The present invention relates to a tufted fabric and a method of manufacturing the same. The tufted fabric generally comprises a primary backing and tufts mounted in the primary backing to form a fabric with a faceside having piles and a backside having loops. A thermoplastic polymer adhesive, which bonds the tufts to the primary backing, is formed by applying a reactive mixture comprising a polymerizable monomer to the backside of the tufted fabric and in-situ polymerizing the monomers to form the thermoplastic polymer adhesive. The process is particularly advantageous for the manufacture of recyclable tufted fabrics in which the adhesive polymer and tufts are formed from substantially the same polymer. The tufted fabric can be used in articles, such as, for example carpets, rugs and upholstery.
Abstract:
A carpet having pile threads forming a pile layer, a support layer which consists of fiber or ribbon material of polyolefins or polyester, and a back coating, the pile threads being attached to the support layer possibly by the back coating, and of a plastic of comparatively high resistance to temperature, in particular polyamide 6 or 6.6, and the back coating is attached as lamination to the top material. In order to obtain a strong attachment of the layers to each other, if possible without limiting the recyclability of the carpet, the back coating be effected by means of a lamination adhesive which contains unmelted fibers, in particular polyamide fibers.
Abstract:
A method for making tufted carpet, as well as the tufted carpet made by this method, are provided. Pile yarn fibers are tufted into a tufting backing, which is composed of a primary backing, a secondary backing, and an elastomer sandwiched between the primary and secondary backings. In another embodiment, the tufting backing comprises a primary backing and an elastomer applied to the primary backing, but does not include a secondary backing. In a preferred embodiment, the elastomer is applied to the primary backing in a non-contiguous form whereby voids are provided within the arrangement for the tufting backing to be tufted without the primary backing fibers being immobilized. After the pile yarn fibers are tufted into the tufting backing, the elastomer is heated such that it softens, allowing the elastomer to flow in and around the pile yarn fibers. The elastomer may then be cooled, thereby hardening the elastomer and bonding the pile yarn fibers to the primary backing.
Abstract:
A process for manufacturing substantially 100% nylon 6 carpet provides a nylon 6 face yarn to a nylon 6 support means so that the yarn and the support means form a carpet having a face side which is displayed when the carpet is installed and a back that binds the face yarn to the support means wherein said binding is with molten or dissolved nylon 6.
Abstract:
This invention relates to methods for making a carpet having a secondary backing which is substantially impervious to aqueous solutions. The process involves applying a fluorochemical onto the underside of a secondary backing material, followed by drying and curing of the fluorochemical. This invention also includes the resultant carpets prepared from such a process.
Abstract:
A composite textile is formed of a first non-woven needled textile layer, a second microporous film layer, and a discontinuous adhesive layer between the first and second layers to fix the first and second layers together. The first non-woven needled textile layer has a thermo-stable fiber basis, while the second microporous film layer is inflammable and is impermeable to liquid, but permeable to water vapor.Protective clothing is formed having an outer textile layer and a lining with an insert mounted loosely between the outer textile layer and lining. The insert comprises a composite textile as described above with the first layer of the composite textile facing towards the lining. The composite textile can also be used in a seat with the composite textile placed between an outer textile layer and the foam elements of the seat, with the first layer of the composite textile facing towards the foam elements of the seat.
Abstract:
Carpet, or carpet tile having a tough resilient backing may be prepared by incorporating a fleece (6) into a foam backing on a carpet. The foam (5) is applied to the back of a carpet and the fleece (6) is overlaid and the foam and fleece are crushed together and gelled preferably using a drum laminator (10) then dried in a conventional oven (13). The resulting carpet may be cut into carpet tiles. The carpet or tile has lay flat properties and good abrasion resistance.
Abstract:
Disclosed is a carpet having a base fabric, pile yarns tufted to the base fabric and a backing layer covering a back surface of the base fabric. The light resistance of the dyed carpet and the anti-deteriorative properties of the pile yarns can be improved by covering portions of the pile yarns which extend into the backing layer with a resinous material containing finely divided carbon black.