Abstract:
A method for manufacturing probe tips suitable for use in an atomic force microscope (AFM) or scanning tunneling microscope (STM) begins by depositing a layer of a first material over a substrate and then patterning the layer of the first material to define apertures wherever probe tips are to be formed. Next, a layer of a second material is deposited using an unbiased high density plasma chemical vapor deposition (HDPCVD) process to form sharp probe tips in the apertures in the layer of the first material. The HDPCVD process also forms a sacrificial layer of the second material on top of the portions of the first material not removed by the patterning step. The sacrificial layer at least partially overhangs the apertures in the first material, forming a shadow mask during the deposition process which gives rise to a sharp probe profile. After the formation of the probe tips, the remaining portion of the layer of first material is removed using a wet chemical etchant that selectively etches the first material at a much higher rate than the second material. The removing step also removes the sacrificial layer of the second material because the sacrificial layer is lifted off the substrate when the underlying layer of first material is etched away. In one preferred embodiment, the first material is silicon nitride and the second material is silicon dioxide.
Abstract:
The present invention provides methods of determining a smallest dimension of a fabricated device on a semiconductor substrate, methods of determining width of a structure comprising a refractory metal silicide, methods of determining parameters of a semiconductor device comprising a refractory metal silicide, and methods of determining width of an insulative spacer of a semiconductor device. One aspect of the present invention provides a method of determining a smallest dimension of a fabricated device on a semiconductor substrate comprising: providing a first substrate area and a second substrate area; subjecting the first substrate area and the second substrate area to the same processing conditions to achieve regions of like material on the first and second substrate areas, the like material in the first area having a smallest dimension which is greater than a smallest dimension of the like material in the second area; determining parameters of the first substrate area; and determining said smallest dimension of the like material in the second substrate area using the determined parameters of the first substrate area.
Abstract:
Disclosed is a chemical mechanical polishing system. The system includes a mechanical arm and a carrier body that is configured to be coupled to the mechanical arm. The carrier body has a recessed portion for retaining a semiconductor wafer. The recessed portion has a carrier film that is in direct contact with a back side of the semiconductor wafer. The system further includes a plurality of pressure rings that are defined in the carrier body, such that the plurality of pressure rings are in direct contact with the carrier film. Each of the plurality of pressure rings are used to apply a selected pressure to the carrier film, such that the carrier film produces a back pressure against the back side of the semiconductor wafer. The back pressure is configured to be consistent with the selected pressure that is applied to each of the plurality of pressure rings. Whereby the selected pressure that is applied to each of the plurality of pressure rings controls a polishing rate in a plurality of concentric areas of the semiconductor wafer that correspond to the plurality of pressure rings.
Abstract:
A method of manufacturing a microscope probe tip comprises the steps of depositing a first material over a substrate, such as silicon oxide over a silicon substrate using chemical vapor deposition. The first material is patterned to define at least one structural protrusion. During this patterning, the first material is etched back. Then a second material, such as silicon oxide, is deposited over the protrusion using an electron cyclotron resonance (ECR) process, which grows a sloped surface to form the microscope probe tip. In another aspect of the invention, two different resolution Atomic Force Microscope (AFM) probe tips are grown. Then, the cantilevers are coupled together to provide an AFM with two probe tips having different resolutions.
Abstract:
An inductor circuit is disclosed. The inductor circuit includes a first in-silicon inductor and a second in-silicon inductor each having multiple turns. A portion of the multiple turns of the second in-silicon inductor is formed between turns of the first in-silicon inductor. The first and second in-silicon inductors are configured such that a differential current flowing through the first in-silicon inductor and the second in-silicon inductor flows in a same direction in corresponding turns of inductors.
Abstract:
A system and method is disclosed for enhancing an optical lithography process by capturing light diffracted from a mask having features to be exposed onto a wafer. In one embodiment, a system of the present invention has in place a mask, a wafer and a reduction lens such that the reduction lens is placed between the mask and the wafer in order to direct and expose the mask's features onto the wafer. Furthermore, a reflective member is disposed proximate to the reduction lens. In order to achieve finer resolution of the mask image on the wafer, this reflective member captures diffracted light diffracting beyond the reduction lens and redirects the diffracted light to pass through the reduction lens such that the diffracted light is redirected onto the wafer. In so doing, the reflective member resolves the mask image on the wafer in more detail than is possible by an optical lithography process using no such reflective member.
Abstract:
For use with sub-micron CMOS technologies, a gate etch process improves control of the etch profile. Gate stacks utilize N-type or P-type doped amorphous or poly silicon to enhance device performance. However, the different etching characteristics of the N-type versus the P-type amorphous or poly silicon material can result in a localized breakthrough of the underlying thin gate oxide adjacent to the edge of the gate stack, especially in the N doped active regions. According to one example embodiment, this localized breakthrough (“microtrenching”) is avoided by building the gate stacks with undoped amorphous or poly silicon to the desired configuration, masking the gate stacks with a dielectric layer, planarizing the dielectric layer and then implanting the N-type or P-type species into the selected gate stack.
Abstract:
A system for repairable interconnect links using laser energy in a semiconductor integrated circuit die. The integrated circuit die is fabricated to include a plurality of interconnect links. At least a first and a second interconnect element are included in the integrated circuit die. The first and second interconnect elements are couple via an interconnect link. An anti-reflective layer is disposed on a surface above the interconnect link. The anti-reflective layer is configured to increase an amount of laser energy absorbed by the interconnect link in order to fuse the interconnect link, and thereby repair the integrated circuit die.
Abstract:
A method for making, and a programmable structure for use in a semiconductor chip is provided. The method includes forming a lower metallization layer, and forming an upper metallization layer. The upper metallization layer has a first portion and a second portion. An eroded via is formed between the lower metallization layer and the first portion of the upper metallization layer, and a conductive via is formed between the lower metallization layer and the second portion of the upper metallization layer. The method then includes applying a current between the lower metallization layer and the second portion of the upper metallization layer. The current is configured to cause electromigration in the lower metallization layer such that some of the electromigration fills the eroded via between the lower metallization layer and first portion of the upper metallization layer. The current, if programming is desired, is applied from pads of the semiconductor chip either directly or by way of a programming circuit.
Abstract:
Disclosed is a network of on-chip capacitive structures for suppressing power supply inductive noise, methods for making, and systems for designing the on-chip capacitive structures. The network includes a plurality of dummy active regions that are dispersed throughout an integrated circuit design that has a plurality of active regions. The plurality of dummy active regions are separated from the plurality of active regions by at least a bloat distance. The network further includes a network of dummy polysilicon lines that are configured to overlie selected dummy active regions. The network of dummy polysilicon lines that overlie the selected dummy active regions function as dummy gates. In this embodiment, the selected dummy active regions and the dummy polysilicon lines that overlie the selected dummy active regions form the network of on-chip capacitive structures.