摘要:
A new method is provided for the creation of the trenches or line patterns of damascene structures. Under the first embodiment of the invention, the trenches that are created for the copper interconnect lines are sputter etched as a result of which the corners of the trenches around the top elevation of the trenches are rounded. Under the second embodiment of the invention a disposable hard mask is created over the surface of the dielectric after which the trenches for the interconnect lines are created. The surface of the hard mask layer including the created trenches are rf sputter etched resulting in a sharp reduction of the angle of incidence between sidewalls of the trenches around the perimeter of the trenches and the surface of the layer of dielectric. The barrier and seed layers are deposited over the surface of the disposable hard mask including the created trenches, the deposited copper is polished down to the surface of the dielectric.
摘要:
A method for cleaning a semiconductor wafer surface comprises sweeping the semiconductor wafer surface and applying a first cleaning solution having a first pH, stop applying the first cleaning solution and applying a first rinsing solution to the semiconductor wafer surface, the first rinsing solution having a second pH that is significantly different from the first pH, sweeping the semiconductor wafer surface and applying a second cleaning solution having a third pH, and stop applying the second cleaning solution and applying a second rinsing solution to the semiconductor wafer surface, the second rinsing solution having a fourth pH that is significantly different from the third pH.
摘要:
In a method of the present invention, an intermediate structure having a top surface is provided. An isolation trench is formed is the intermediate structure. Isolation material is deposited over the intermediate structure. The isolation material fills the isolation trench. Excess isolation material extends above the top surface of the intermediate structure. Part of the excess isolation material is removed until there is a predetermined thickness of isolation material remaining on the top surface of the intermediate structure. A contact opening is formed in the isolation material at the isolation trench. The contact opening extends through at least part of the intermediate structure. Contact material is deposited over the isolation material. The contact material fills the contact opening. Excess contact material, if any, that extends above the isolation material is removed. The excess isolation material is removed at least until the top surface of the intermediate structure is reached.
摘要:
An oxide polishing process that is part of a CMP process flow is disclosed. After a copper layer is polished at a first polishing station and a diffusion barrier layer is polished at a second polishing station, a key sequence at a third polish station is the application of a first oxide slurry and a first DI water rinse followed by a second oxide slurry and then a second DI water rinse. As a result, defect counts are reduced from several thousand to less than 100. Another important factor is a low down force that enables more efficient particle removal. The improved oxide polishing process has the same throughput as a single oxide polish and a DI water rinse method and may be implemented in any three slurry copper CMP process flow.
摘要:
A new method is provided for the creation of copper interconnects. An opening is created in a layer of dielectric, a layer of barrier material is deposited. The layer of barrier material extends over the surface of the layer of dielectric. A film of copper is deposited over the surface of the layer of barrier material. The copper film is polished down to the surface of the layer of barrier material, creating a first copper interconnect. The created first copper interconnect is subjected to a thermal anneal, inducing copper hillocks in the surface of the first copper interconnect by releasing copper film stress in the first copper interconnect. The copper hillocks are then removed by polishing the surface of the created first copper interconnect down to the surface of the surrounding layer of dielectric, creating a second and final copper interconnect.
摘要:
A method of copper metallization wherein copper flaking and metal bridging problems are eliminated by an annealing process is described. A first metal line is provided on an insulating layer overlying a semiconductor substrate. A dielectric stop layer is deposited overlying the first metal line. A dielectric layer is deposited overlying the dielectric stop layer. An opening is etched through the dielectric layer and the dielectric stop layer to the first metal line. A barrier metal layer is deposited over the surface of the dielectric layer and within the opening. A copper layer is deposited over the surface of the barrier metal layer. The copper layer and barrier metal layer not within the opening are polished away wherein after a time period, copper flakes form on the surface of the copper and dielectric layers. The copper layer and the dielectric layer are alloyed whereby the copper layer is stabilized and the copper flakes are removed to complete copper damascene metallization in the fabrication of an integrated circuit.
摘要:
Within a method for fabricating a microelectronic fabrication having formed therein a copper containing conductor layer passivated with a passivation layer, there is first: (1) pre-heated the copper containing conductor layer to a temperature of from about 300 to about 450 degrees centigrade for a time period of from about 30 to about 120 seconds to form a pre-heated copper containing conductor layer; and then (2) plasma treated the pre-heated copper containing conductor layer within a reducing plasma to form a plasma treated pre-heated copper containing conductor layer; prior to (3)forming upon the plasma treated pre-heated copper containing conductor layer the passivation layer. The foregoing process sequence provides for attenuated hillock defects within the plasma treated pre-heated copper containing conductor layer when forming the passivation layer thereupon.
摘要:
A slurry dispensing unit for a chemical mechanical polishing apparatus equipped with multiple slurry dispensing nozzles is disclosed. The slurry dispensing unit is constructed by a dispenser body that has a delivery conduit, a return conduit and a U-shape conduit connected in fluid communication therein between for flowing continuously a slurry solution therethrough and a plurality of nozzles integrally connected to and in fluid communication with a fluid passageway in the delivery conduit for dispensing a slurry solution. The multiple slurry dispensing nozzles may either have a fixed opening or adjustable openings by utilizing a flow control valve at each nozzle opening.
摘要:
After the first layer of copper has been deposited and polished (to form the pattern of copper damascene conducting lines) a layer of Ta or TaN/Cu is deposited. Another thin layer of copper is deposited thereby filling existing pores and recesses in the polished copper lines. A second CMP is applied to the surface of the second deposited layer of copper, this second CMP removes the redundant copper from the space where the Inter Metal Dielectric (IMD) layer will be created. Prior to the deposition of the second layer of copper, a (brief) etchback of the (surface of the) first layer of copper can be performed in order to enhance copper surface integrity and thereby improve the deposition of the second layer of copper. A layer of TaN/Ta and a layer of seed copper can be deposited within the openings for the damascene conducting lines prior to the deposition of these lines.
摘要:
A damascene structure is provided comprising a substrate, a lower intermetal dielectric layer over the substrate, an exposed conductive structure within the lower intermetal dielectric layer, a composite etch stop layer over the lower intermetal dielectric layer and the exposed conductive structure; the composite etch stop layer comprising a first lower sub-layer and a second upper sub-layer, an upper intermetal dielectric layer over the composite etch stop layer, a trench interconnection opening forming within the upper intermetal dielectric layer and the composite etch stop layer, the trench interconnection opening exposing the conductive structure, a barrier metal layer at least lining the trench interconnection opening. and a conductor plug within the trench interconnection opening, contacting the conductive structure. The upper surface of the barrier metal layer is coplanar with the upper surface of the conductor plug.