Abstract:
An oil pump is provided which includes a cam ring made of a material having a first line expansion coefficient, a pump element rotatably disposed in the cam ring and smaller in an axial length than the cam ring, a first housing member disposed on one of axially opposite sides of the cam ring and made of a material having a second line expansion coefficient larger than the first line expansion coefficient, and a second housing member disposed on the other of the axially opposite sides of the cam ring and made of a material having a third line expansion coefficient than the first line expansion coefficient.
Abstract:
An internal combustion engine comprises an aluminum alloy engine block housing pistons in cylinders and having a lower face including an upper semi-circular bearing surface. A lower bearing support has a lower semi-circular bearing surface to complement the upper semi-circular bearing surface in the engine block to define a crankshaft bore to rotatably support an iron alloy crankshaft. The lower bearing support is formed of a single aluminum-silicon alloy having a coefficient of thermal expansion comparable to the iron alloy crankshaft to promote a consistent clearance between the lower bearing support and the crankshaft. Such an aluminum-silicon alloy is comprised of approximately 33-35% by weight silicon and the balance is aluminum.
Abstract:
A structure of bearing housings of a cylinder block comprises aluminum alloy for constituting the whole cylinder block and a plurality of fiber reinforced metal (FRM) areas. The FRM areas are formed by integrally casting a sheet-like preform containing reinforced metal fibers with aluminum alloy. A plurality of such sheet-like preforms are separately provided in a bearing housing in an axial direction of a crankshaft.
Abstract:
The present invention relates to a modular internal combustion engine assembly that includes a closed-dome cylinder liner having solenoid actuated intake and exhaust valves supported within the dome portion of the cylinder liner. The engine assembly also includes a crankshaft having a series of discs joined together in a spaced parallel relationship by a plurality of crankpins, that is supported at the lower end of the cylinder block by bushings adapted to receive the crankshaft, such that the crankshaft rotates within the bushings in response to piston power strokes.
Abstract:
Scrolls made from one or more near-net shaped powder metal processes either wholly or fabricated together from sections. Both nullconventionalnull press and sinter methods and metal injection molding methods will be described.
Abstract:
A method of casting parts with gray iron includes the steps of providing molten gray iron metal with controlled carbon, silicon, phosphorous, sulfur, manganese and chromium content; alloying said molten gray iron metal, prior to pouring, with tin to a total tin content of about 0.05% to about 0.10%; inoculating said molten tin-alloyed gray iron metal, prior to pouring, with a gray iron inoculant to an additional silicon addition of from about 0.10% to about 0.12%; and casting the gray iron part from said molten, tin-alloyed inoculated gray iron metal as son as possible after said inoculation.
Abstract:
A powder metal main bearing cap has integral dowels at its adjoining face around bolt holes and tooth projections surrounding the dowels. The dowels are force fit into counterbores in the engine block and the teeth bite into the metal of the block around the bolt holes to inhibit fretting wear. Elongated bolt holes can be formed in the main bearing cap to accommodate a splayed joint, with the bolt head supporting face of the cap at an oblique angle to the hole. The bearing cap can be first pressed into the engine block so as to assure indentation by the teeth and insertion of the dowels, followed by bolting.
Abstract:
A crankcase for an internal-combustion engine is constructed with a crankcase top and bottom sections made of a light-metal material. Bearing points for a crankshaft and at least one cylinder space are provided. In the region of the bearing points for the crankshaft, respective parts are cast into the crankcase bottom and top sections. The cast-in parts are constructed of a material with a higher modulus of elasticity and a lower coefficient of thermal expansion than the light metal material for the crankcase bottom and top sections. The cast-in parts are constructed for each bearing point as separate, spatially mutually separated members.
Abstract:
In a bearing cap of the type which is bolted to a bearing support structure so as to define a bearing bore between the cap and the structure and in which bolt holes for securing the cap to the structure extend through feet of the cap and into the structure, the cap having at least two of the feet, one foot on each side of the bore with at least one bolt hole extending through each foot, the improvement wherein:the cap is sintered powder metal and has an integral boss protruding from the foot around the bolt hole.
Abstract:
A reinforcing insert for an engine block formed of a lightweight material is provided which is positioned in the bearing saddle area of the block for increasing the strength and stiffness of the bearing saddle area to ensure a secure connection of the main bearing cap throughout engine operation thereby ensuring proper crankshaft support and operation. The reinforcing insert is formed of a material having a higher modulus of elasticity than a modulus of elasticity of the lightweight engine block material. The insert includes a lower transverse surface for positioning at a lowermost position in the engine block, an upper surface positioned farthest from the crankshaft, a first and second linear side surfaces for positioning on opposite sides of the crankshaft. The linear sides extend from the lower surface along respective planes in nonparallel relation to each other. The linear sides may extend either in a converging or a diverging manner from the lower surface. Alternatively, the insert may include two cylindrical inserts positioned in bores formed in the block on opposite sides of the crankshaft. These insert designs provide strengthening and stiffening of the block over an optimum area while permitting secure attachment of a main bearing cap to the lightweight block.