Abstract:
Provided are flux for resin flux cored solder, flux for flux-coated solder, resin flux cored solder using the flux for resin flux cored solder, flux-coated solder using the flux for flux-coated solder, and a soldering method, which have low residue and are excellent in processability. The flux for resin flux cored solder or flux-coated solder contains a solid solvent in an amount of 70 wt % or more and 99.5 wt % or less, and an activator in an amount of 0.5 wt % or more and 30 wt % or less.
Abstract:
Disclosed herein is a flux-cored wire for gas-shielded arc welding containing, based on total mass of the wire: C: from 0.03 to 0.12 mass %; Si in terms of Si in Si alloy and Si compound: from 0.20 to 0.70 mass %; Mn: from 1.0 to 4.0 mass %; Ti in terms of Ti in Ti alloy and Ti compound: from 2.4 to 4.5 mass %; Al: from 0.005 to 0.050 mass %; Ca: from 0.03 to 1.0 mass %; at least one of Ni: from 0.30 to 3.50 mass % and B: from 0.0008 to 0.012 mass %; and Fe: 80 mass % or more, and satisfies: (Ti+Mn+Al+Ca)/Si≥12; and Ca/Si: from 0.07 to 0.35.
Abstract:
A flux-cored wire for gas-shielded arc welding, including, in terms of mass % relative to a total mass of the wire, in the total of the steel outer sheath and the flux, C: 0.03 to 0.08%, Si: 0.1 to 0.6%, Mn: 1.5 to 2.8%, Cu: 0.01 to 0.5%, Ni: 0.35 to 0.98%, Ti: 0.05 to 0.25%, and B: 0.002 to 0.015%, Al: 0.05% or less, and including, in the flux, TiO2 conversion value: 3 to 8%, Al2O3 conversion value: 0.1 to 0.6%, SiO2 conversion value: 0.2 to 1.0%, ZrO2 conversion value: 0.20 to 0.65%, Mg: 0.2 to 0.8%, F conversion value: 0.05 to 0.25%, Na conversion value: 0.02 to 0.10%, and K conversion value: 0.05 to 0.20%.
Abstract:
Provided is a welding method and electrodes (wires) with aluminum as a primary deoxidizer and a basic flux system for joining a workpieces with weld metal of comparable strengths and enhanced toughness. For instance, provided is a welding wire, comprising an aluminum content configured to act as a primary deoxidizer, and an overall composition configured to produce a weld deposit comprising a basic slag over a weld bead, wherein the aluminum content is configured to kill the oxygen in the weld pool, and wherein the oxygen comprises oxygen provided by a shielding gas or produced by heating of welding filler materials. Further provided is a welding method comprising arc welding a workpiece using an electrode having aluminum as a primary deoxidizer under a gas shield to produce a bead of weld deposit and a basic slag over the weld bead.
Abstract:
A method for forming a reinforced cladding on a superalloy substrate. The method includes forming a melt pool including a superalloy material and a plurality of discrete carbon reinforcing structures on the superalloy substrate via application of energy from an energy source. The method further includes cooling the melt pool to form a reinforced cladding including the superalloy material and the carbon reinforcing structures on the substrate.
Abstract:
A filler wire (consumable) for depositing self-lubricating materials in a system for any of brazing, cladding, building up, filling, hard-facing overlaying, welding, and joining applications. The filler wire is composed of a base filler material consistent with commonly known compositions. For example, the base filler material can comprise standard materials used in many standard mild steel wires. In addition to the base filler materials, the consumable includes self-lubricating materials. The self-lubricating materials include at least one of graphite particles and graphite powder, and can include other self-lubricating materials.
Abstract:
In a flux-cored wire for welding an ultrahigh tensile strength steel, one or more of CaF2, BaF2, SrF2, and MgF2 are included in the wire and, when a total amount thereof is defined as α, the α is more than 2.0% and equal to or less than 8.0% in terms of mass % with respect to a total mass of the wire, one or more of Ti oxide, Si oxide, Mg oxide, and Al oxide are included in the wire and, when a total amount thereof is defined as β, the β is 0.01% to 1.20% in terms of mass % with respect to the total mass of the wire, a ratio of an amount of the CaF2 with respect to the α is 0.50 or more, a ratio of the α with respect to the β is 2.0 to 800.0, and Ceq defined in the following expression is 0.60% to 1.20%, Ceq=[C]+[Si]/24+[Mn]/6+[Ni]/40+[Cr]/5+[Mo]/4+[V]/14.
Abstract:
Provided is a welding method and electrodes (wires) with aluminum as a primary deoxidizer and a basic flux system for joining a workpieces with weld metal of comparable strengths and enhanced toughness. For instance, provided is a welding wire, comprising an aluminum content configured to act as a primary deoxidizer, and an overall composition configured to produce a weld deposit comprising a basic slag over a weld bead, wherein the aluminum content is configured to kill the oxygen in the weld pool, and wherein the oxygen comprises oxygen provided by a shielding gas or produced by heating of welding filler materials. Further provided is a welding method comprising arc welding a workpiece using an electrode having aluminum as a primary deoxidizer under a gas shield to produce a bead of weld deposit and a basic slag over the weld bead.
Abstract:
Arc welding is performed with a flux-cored welding wire using pure Ar shielding gas with a pulsed current having a peak current of 340 to 540 A and a peak current time of 0.7 to 2.5 ms as a welding current, in which the wire includes a carbon-steel sheath and contains, on a mass percent basis, 0.02% to 0.15% C, 0.30% to 1.50% Si, 0.70% to 2.30% Mn, 0.010% to 0.100% S, 0.01% to 0.18% Ti, 0.030% or less P, and 0.15% or less Cr, with respect to the total mass of the wire, in which the wire has a flux content of 10.0% to 30.0%, the flux has a S content of 0.030% to 0.600%, and the wire satisfies [Sf]>([Sh]+0.010), where [Sf] represents the S content (%) of the flux, and [Sh] represents the S content (%) of the sheath.
Abstract:
Provided is a welding method and electrodes (wires) with aluminum as a primary deoxidizer and a basic flux system for joining a workpieces with weld metal of comparable strengths and enhanced toughness. For instance, provided is a welding wire, comprising an aluminum content configured to act as a primary deoxidizer, and an overall composition configured to produce a weld deposit comprising a basic slag over a weld bead, wherein the aluminum content is configured to kill the oxygen in the weld pool, and wherein the oxygen comprises oxygen provided by a shielding gas or produced by heating of welding filler materials. Further provided is a welding method comprising arc welding a workpiece using an electrode having aluminum as a primary deoxidizer under a gas shield to produce a bead of weld deposit and a basic slag over the weld bead.