Abstract:
A method of manufacturing an electrode material for use in spark plugs and other ignition devices. The electrode material may be manufactured into a desirable form by hot-forming a layered structure that includes a ruthenium-based material core, an iridium-based interlayer disposed over an exterior surface of the ruthenium-based material core, and a nickel-based cladding disposed over an exterior surface of the iridium-based material interlayer. The elongated layered wire produced by the hot-forming then has its nickel-based cladding removed to derive an elongated electrode material wire that includes the ruthenium-based material core encased in the iridium-based material. The elongated electrode material wire can be used to make many different spark plug/ignition device components.
Abstract:
A capacitive discharge welding method is used to join firing tips, such as those made from various precious metals, to spark plug electrodes. In one embodiment, charged capacitors or other energy storage devices coupled to welding electrodes quickly release stored energy so that a peak weld power and maximum interface temperature is quickly established, followed by a rapid decline in weld power and interface temperature. The resulting capacitive discharge weld joint may include solidified molten material from both the firing tip and the electrode and possess a number of other desirable qualities.
Abstract:
An electrode material for use with spark plugs and other ignition devices, where the electrode material includes ruthenium (Ru), plus one or more additional constituents like precious metals, refractory metals, active elements, metal oxides, or a combination thereof. In one example, the electrode material is a multi-phase material that has a matrix phase including ruthenium (Ru) and one or more precious metals, refractory metals and/or active elements, and a dispersed phase including a metal oxide. The metal oxide may be provided in particle form or fiber/whisker form, and is dispersed throughout the matrix phase. A powder metallurgy process for forming the electrode material into a spark plug electrode is also provided.
Abstract:
A spark ignition device includes a ceramic insulator with a metal shell surrounding at least a portion of the ceramic insulator. A ground electrode is attached to the shell. The ground electrode has a ground electrode sparking tip spaced from a central sparking tip by a spark gap. A first terminal is arranged in electrical communication with the central sparking tip and is configured for electrical connection with a power source. The device further includes a second terminal configured for electrical connection with the power source. The second terminal is spaced from the first terminal, with the second terminal being arranged in electrical communication with the first terminal. A heater element brings the first terminal in electrical communication with the second terminal and completes an electrical circuit. The heater element has a resistance greater than the first and second terminals thereby producing a significant source of heat.
Abstract:
A spark plug and method of construction thereof is provided. The spark plug includes a metal shell having a through cavity, a lower insulator and a plastic upper insulator. The lower insulator is received in the through cavity and has a through passage with a center electrode received therein. A ground electrode is operatively attached to the shell in spaced relation from the ground electrode to provide a spark gap. The plastic upper insulator has a distal end received in the through cavity of the shell and a terminal end extending axially outwardly from the shell. The upper insulator has a through passage extending between the terminal end and the distal end. An elongate conductive member is received in the through passage of the upper insulator and is configured for electrical communication with the center electrode.
Abstract:
A spark plug includes an insulator formed of a ceramic material. The ceramic material comprises Al2O3 in an amount of 98.00 wt % to 99.50 wt %; Group 2 oxides in an amount of 0.16 wt % to 0.70 wt %; SiO2 in an amount of 0.25 wt % to 0.75 wt %, Group 4 oxides in an amount of 0.01 wt % to 0.16 wt %, Group 1 oxides in an amount less than 0.0060 wt %, and P2O5 in an amount of less than 0.0040 wt %. The Al2O3 is formed of particles having a D50 median particle size by volume of 1.2 μm to 1.8 μm. The ceramic material is pressed, sintered, and formed to a predetermined shape. The sintered ceramic material includes a glass phase comprising the Al2O3, Group 2 oxides, and SiO2. The sintered ceramic material also includes secondary crystals of calcium hexa-aluminate (CaAl12O19) spinel (MgAl2O4), anorthite (CaAl2Si2O8), and mullite (Al6Si2O13).
Abstract translation:火花塞包括由陶瓷材料形成的绝缘体。 陶瓷材料包含98.00重量%至99.50重量%的Al 2 O 3; 量为0.16重量%至0.70重量%的第2族氧化物; 0.25重量%至0.75重量%的SiO 2,0.01重量%至0.16重量%的第4族氧化物,小于0.0060重量%的第1族氧化物,少于0.0040重量%的P 2 O 5 %。 Al2O3由D50的中值粒径为1.2μm〜1.8μm的粒子形成。 陶瓷材料被压制,烧结并形成为预定的形状。 烧结陶瓷材料包括包含Al 2 O 3,第2族氧化物和SiO 2的玻璃相。 烧结陶瓷材料还包括六铝酸钙(CaAl12O19)尖晶石(MgAl2O4),钙长石(CaAl2Si2O8)和莫来石(Al6Si2O13)的二次晶体。
Abstract:
An electrode material that may be used in spark plugs and other ignition devices including industrial plugs, aviation igniters, glow plugs, or any other device that is used to ignite an air/fuel mixture in an engine. The electrode material is a metal composite and includes a particulate component embedded or dispersed within a matrix component such that the metal composite has a multi-phase microstructure. In one embodiment, the metal composite includes a matrix component that includes a precious metal and makes up about 2-80% wt of the overall composite and a particulate component that includes a ruthenium-based material and makes up about 20-98% wt of the overall composite.
Abstract:
An illuminated cup holder assembly constructed in accordance with one aspect of the invention facilitates the ability to see the cup holder in darkness while also providing an aesthetically pleasing, uniformly illuminated cup holder. The cup holder assembly includes a cup receptacle having an annular outer wall configured to receive a cup. A flexible, resilient finger extends radially inwardly from the annular wall, wherein the finger is configured to engage the cup to inhibit the cup from inadvertent movement in the cup receptacle. The finger has a translucent portion configured in communication with a light source to allow light to be emitted from the light source through the translucent portion into the cup receptacle.
Abstract:
A spark plug 20 includes a center electrode 22 and a ground electrode 24 providing a spark gap 26 therebetween. At least one of the electrodes 22, 24, but preferably both electrodes 22, 24 include a clad surrounding a core. The clad includes at least one metal, such as nickel, iron, or cobalt. The core includes nanocarbon material embedded in a copper matrix 40 to increase the thermal conductivity and reduce the coefficient of thermal expansion of the core. The nanocarbon material includes a plurality of fibers 42, also referred to as particles, whisks, or tubes, each having a diameter of 1.0 to 150.0 nanometers and a length of 1 μm to 100 μm. The core includes the nanocarbon material in an amount of 0.1 to 10.0 wt. %.
Abstract:
A ruthenium-based electrode material for use with a spark plug. The electrode material comprises ruthenium (Ru) and a precious metal. The ruthenium (Ru) is the single largest constituent of the electrode material on a wt % basis. The electrode material may have a density that is less than or equal to about 15.5 g/cm3 and may include at least one other precious metal. The electrode material may be used in a spark plug that includes a metallic shell having an axial bore, an insulator having an axial bore and at least partially disposed within the axial bore of the metallic shell, a center electrode at least partially disposed within the axial bore of the insulator, and a ground electrode attached to a free end of the metallic shell. The center electrode, the ground electrode or both may be formed at least in part from the electrode alloy.