Abstract:
A torque-balanced, gas-blocking wireline cable and a method of making the cable includes an electrically conductive cable core for transmitting electrical power and surrounding inner and outer layers of a plurality of armor wires. Gas blocking is achieved by placing a soft polymer layer over the core before the inner wires are cabled thereon. The inner wires imbed partially into the soft polymer layer such that no gaps are left between the inner wires and the core. A second soft polymer layer is optionally extruded over the inner wires before the outer wires are applied. The second soft polymer layer fills any spaces between the inner and outer wire layers and prevents pressurized gas from infiltrating between the wires. The inner wires have larger diameters than the outer wires such that the inner wires carry approximately 60% of the load and torque imbalance is prevented.
Abstract:
A method for manufacturing a component includes a step of providing at least one metallic element. A surface of the at least one metallic element is modified to facilitate a bonding of the at least one metallic element to a polymeric layer. The polymeric layer is then bonded to the at least one metallic element to form the component.
Abstract:
The present disclosure comprises providing a cable core encased in a polymeric layer, cabling a first armor wire layer about the cable core, cabling a second armor wire layer about the first armor wire layer to form the cable, each of the armor wire layers comprising a plurality of strength members, at least one of the armor wire layers comprising a plurality of strength members having a polymeric layer bonded thereto.
Abstract:
A method of forming a motor winding wire for use in an oilfield application can include providing a conductive core; layering an insulating polymer layer about the core for electrical isolation thereof; adding an outer polymer layer about the insulating polymer layer to provide contaminant resistance; providing a sealable casing that comprises an oil-fillable space; disposing the motor winding wire within the oil-fillable space of the casing; filling the oil-fillable space with oil; and sealing the sealable casing to seal the oil in the oil-fillable space.
Abstract:
A technique facilitates the employment of an electric submersible pumping system or other well system downhole into a wellbore. The electric motor system is coupled with a signal carrying cable for conveyance to a desired downhole location in the wellbore. The signal carrying cable is constructed with sufficient strength to solely support the electric motor system during deployment and use in the wellbore without addition of a separate supporting mechanism.
Abstract:
A technique utilizes micro-coil which is formed as a composite to enable use at substantial depths and/or with substantial flow rates. The micro-coil is formed as a tubing with a multi-layered tubing wall. The composite tubing wall provides substantial strength and longevity which allows deployment of the micro-coil in a much wider variety of well treatment applications, such as applications having substantial flow rates and/or applications at substantial well depths.
Abstract:
Embodiments disclosed herein relate to a method and a system to deploy a downhole pump within a well. The system includes the downhole pump disposed in a well, the downhole pump having a motor, and a cable having at least one strength member layer bonded to a cable core, in which a first end is connected to a power source disposed at a surface of the well and a second end is connected to the downhole pump. The cable is configured to support and power the downhole pump in the well.
Abstract:
A technique facilitates the employment of an electric submersible pumping system or other well system downhole into a wellbore. The electric motor system is coupled with a signal carrying cable for conveyance to a desired downhole location in the wellbore. The signal carrying cable is constructed with sufficient strength to solely support the electric motor system during deployment and use in the wellbore without addition of a separate supporting mechanism.
Abstract:
A powered fiber optic cable for use in a hydrocarbon well of extensive depth and/or deviation. The cable may couple to a downhole tool for deployment to well locations of over 30,000 feet in depth while maintaining effective surface communication and powering of the tool. The cable may be configured to optimize volume within a core thereof by employing semi-circular forward and return power conducting portions about a central fiber optic portion. As such, the cable may maintain a lightweight character and a low profile of less than about 0.5 inches in diameter in spite of powering requirements for the downhole tool or the extensive length of the cable itself.
Abstract:
A torque-balanced, gas-blocking wireline cable and a method of making the cable includes an electrically conductive cable core for transmitting electrical power and surrounding inner and outer layers of a plurality of armor wires. Gas blocking is achieved by placing a soft polymer layer over the core before the inner wires are cabled thereon. The inner wires imbed partially into the soft polymer layer such that no gaps are left between the inner wires and the core. A second soft polymer layer is optionally extruded over the inner wires before the outer wires are applied. The second soft polymer layer fills any spaces between the inner and outer wire layers and prevents pressurized gas from infiltrating between the wires. The inner wires have larger diameters than the outer wires such that the inner wires carry approximately 60% of the load and torque imbalance is prevented.