摘要:
A coated cutting tool includes a substrate of cemented carbide, cermet, ceramics, steel or cubic boron nitride, a multi-layered wear resistant coating and at least two refractory coating layers deposited. The at least two refractory coating layers include a first coating layer and a second coating layer deposited on top of each other. The first coating layer is titanium aluminium nitride or carbonitride Ti1-uAluCvNw, with 0.2≦u≦1.0, 0≦v≦0.25 and 0.7≦w≦1.15 deposited by CVD. The second coating layer is titanium carbonitride TixCyN1-y, with 0.85≦x≦1.1 and 0.4≦y≦0.85, and is deposited on top of the first coating layer by MT-CVD. The second TixCyN1-y coating layer has a columnar grain morphology and the overall fiber texture of the TixCyN1-y coating layer is characterized by a texture coefficient TC (1 1 1)>2.
摘要:
A surface-coated cutting tool includes a base material and a coating formed on the base material. The coating includes an α-Al2O3 layer. The α-Al2O3 layer contains a plurality of α-Al2O3 crystal grains and a plurality of κ-Al2O3 crystal grains, and has a TC(006) of more than 5 in a texture coefficient TC(hkl). A ratio of Cκ to a sum of Cα and Cκ: [Cκ/(Cα+Cκ)×100](%) is 0.05 to 7%, where Cα is a total number of peak counts of the α-Al2O3 crystal grains obtained from measurement data of x-ray diffraction for the coating, and Cκ is a total number of peak counts of the κ-Al2O3 crystal grains obtained from the measurement data of the x-ray diffraction for the coating.
摘要:
A surface-coated cutting tool includes a base material and a coating formed on the base material. The coating includes an α-Al2O3 layer containing a plurality of α-Al2O3 crystal grains. The α-Al2O3 layer includes: a first region made up of an edge ridgeline, a region A of a rake face, and a region B of a flank face; a second region which is a region of the rake face except for the region A and covered with the coating; and a third region which is a region of the flank face except for the region B. The α-Al2O3 layer satisfies a relation b−a>0.5, where a is an average value of a TC(006) in the first region in texture coefficient TC(hkl) and b is an average value of the TC(006) in the second region or the third region in texture coefficient TC(hkl).
摘要:
The present invention provides a diamond coated tool which is resistant to exfoliation at an interface between a base material and a diamond layer. The diamond coated tool of the present invention is a diamond coated tool including a base material and a diamond layer coating a surface of the base material, and characterized in that the surface of the base material has an arithmetic average roughness Ra of not less than 0.1 μm and not more than 10 μm and an average length of roughness profile elements RSm of not less than 1 μm and not more than 100 μm, and that the diamond layer has a plurality of cavities extending from a portion bordering on the base material in a crystal growth direction.
摘要:
A coating for carbide substrates employs a nanostructured coating in conjunction with a non-nanostructured coating. The nanostructured coating is produced by the addition of a refining agent flow, particular hydrogen chloride gas, during deposition, and may be produced as multiple individual nanostructured layers varying functional materials in a series. The combination of a nanostructured coating and non-nanostructured coating is believed to produce a cutting tool insert that exhibits longer life. Pre-treating the substrate with a mixture of compressed air and abrasive medium prior to coating the substrate and post-treating the coated substrate with a mixture of water and abrasive medium after the coating process is believed to further enhance the wear resistance and usage life of the cutting tool.
摘要:
A cutting tool such as a drill (1) in which a coating layer (6) is provided to the surface of a base body (5) having a rod shape, which is equipped with a cutting edge (2) provided to at least the tip portion (A) of the base body (5) having a rod shape and a chip discharge section (4) provided adjacent to the cutting edge (2) so as to extend rearwards (i.e., towards the rear end) from the tip portion (A), the coating layer (6) comprising a mixture phase of diamond and graphite and having a diamond content ratio which is lower in a rear end located 10 mm rearward from the tip than in the tip portion (A).
摘要:
A process for producing a hard material layer on a substrate includes depositing a TiCNB hard material layer by chemical vapor deposition (CVD) from a gas system including a titanium source, a boron source, at least one nitrogen source and at least one carbon source, in which the carbon source includes an alkane having at least two carbon atoms, an alkene or an alkyne. A cutting tool includes a substrate to which a TiCNB hard material layer has been applied, in which a ratio of carbon atoms (C) to nitrogen atoms (N) in the TiCxNyB1-x-y system deposited on the substrate is 0.70≦X≦1.0, preferably 0.75≦X≦0.85, and a polished section through the substrate and the hard material layer is substantially free of an eta phase following Murakami etching.
摘要翻译:用于在基板上制造硬质材料层的工艺包括通过化学气相沉积(CVD)从包括钛源,硼源,至少一个氮源和至少一个碳源的气体系统沉积TiCNB硬质材料层, 其中碳源包括具有至少两个碳原子的烷烃,烯烃或炔烃。 切削工具包括其中涂覆有TiCNB硬质材料层的基板,其中沉积在基板上的TiC x N y B 1-xy体系中的碳原子(C)与氮原子(N)的比例为0.70≤X≤1.0, 优选0.75≤X≤0.85,并且通过基板和硬质材料层的抛光部分在Murakami蚀刻之后基本上没有eta相。
摘要:
The present invention relates to a coated cutting tool and a method of making such cutting tool, wherein the tool comprises a substrate and a surface coating deposited on the substrate and covering at least a portion of the substrate, the surface coating having a thickness Tc. The substrate comprises a plurality of recesses into the substrate within a patterned surface area within the coated portion of the substrate wherein each recess is at least partly filled by the surface coating.
摘要:
CVD coated cutting tools are provided. A coated cutting tool described herein, in some embodiments, comprises a PcBN substrate and a polished coating adhered to the substrate including one or more layers of Al2O3 deposited by chemical vapor deposition, wherein the coating has a surface roughness (Ra) less than about 600 nm in an area of the cutting tool for contacting a workpiece.
摘要翻译:提供CVD涂层切削工具。 在一些实施方案中,本文所述的涂覆的切削工具包括PcBN基底和附着到基底上的抛光涂层,其包括通过化学气相沉积沉积的一层或多层Al 2 O 3,其中涂层具有小于约600的表面粗糙度(Ra) 在用于接触工件的切削工具的区域中。
摘要:
The present invention relates to a surface-coated cutting tool comprising a substrate and a coating formed on the substrate, the coating includes a first coating of TiCN and a second coating of α-type Al2O3, the first coating is located between the substrate and the aforementioned second coating, and the second coating has compressive stress S1 in an area A1 spreading from an insert ridge portion in the direction of a rake face and the direction of a flank face with distances of at least 0.5 mm respectively and has tensile stress S2 in an area A2 other than this area A1, while compressive stress S1 and tensile stress S2 are defined by the following expression (I): 400 MPa≦|S1−S2|≦3500 Mpa (I).