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公开(公告)号:US07892646B1
公开(公告)日:2011-02-22
申请号:US12109946
申请日:2008-04-25
申请人: James W. Rudolph , Vincent Fry
发明人: James W. Rudolph , Vincent Fry
IPC分类号: B32B9/00
CPC分类号: C23C16/045 , C23C16/45557 , F16D65/12 , F16D2200/0052 , Y10T428/30
摘要: A pressure gradient CVI/CVD process includes providing a furnace defining an outer volume. Porous structures and ring-like spacers are assembled in a stack with a ring-like spacer between each adjacent pair of porous structures. The stack of porous structures is disposed between a bottom plate and a top plate in the furnace, wherein the bottom plate, the stack of porous structures, and the ring-like spacers define an enclosed cavity. A channel provides fluid communication between the enclosed cavity and the outer volume. A gas composition is introduced into the enclosed cavity. A portion of the gas composition flows through the channel. A pressure gradient is maintained between the enclosed cavity and the outer volume. The gas composition in the outer volume is provided at a pressure of at least about 15 torr. The porous structures are densified.
摘要翻译: 压力梯度CVI / CVD工艺包括提供限定外部体积的炉。 多孔结构和环状间隔物在每个相邻的一对多孔结构之间以一个环形隔离物堆叠组装。 多孔结构的堆叠被布置在炉中的底板和顶板之间,其中底板,多孔结构的堆叠和环形间隔件限定封闭的腔。 通道提供封闭空腔和外部容积之间的流体连通。 将气体组合物引入封闭空腔中。 一部分气体组成流过通道。 在封闭空腔和外部体积之间保持压力梯度。 外部体积中的气体组成设置在至少约15托的压力下。 多孔结构致密化。
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公开(公告)号:US6057022A
公开(公告)日:2000-05-02
申请号:US34037
申请日:1998-03-03
申请人: Mark J. Purdy , James W. Rudolph
发明人: Mark J. Purdy , James W. Rudolph
IPC分类号: C04B41/85 , C04B35/83 , C04B41/87 , C23C16/04 , C23C16/44 , C23C16/452 , C23C16/455 , C23C16/458 , C23C16/52 , F16D65/12 , F16D69/02 , B32B3/02
CPC分类号: C23C16/45561 , C04B35/83 , C23C16/045 , C23C16/452 , C23C16/45557 , C23C16/458 , C23C16/52 , F16D65/126 , F16D69/023 , C04B2235/614 , C04B2235/77 , Y10S427/10 , Y10T428/21 , Y10T428/213 , Y10T428/218 , Y10T428/249961 , Y10T428/249964 , Y10T428/249978 , Y10T428/2918 , Y10T428/30
摘要: The invention relates to the field of high temperature composites made by the chemical vapor infiltration and deposition of a binding matrix within a porous structure. More particularly, the invention relates to pressure gradient processes for forcing infiltration of a reactant gas into a porous structure, apparatus for carrying out those processes, and the resulting products. The invention is particularly suited for the simultaneous CVI/CVD processing of large quantities (hundreds) of aircraft brake disks.
摘要翻译: 本发明涉及通过化学气相渗透和在多孔结构内沉积结合基质制成的高温复合材料领域。 更具体地,本发明涉及用于迫使反应物气体渗入多孔结构的压力梯度过程,用于执行这些过程的装置以及所得到的产物。 本发明特别适用于大量(数百个)飞机制动盘的同时CVI / CVD处理。
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公开(公告)号:US5853485A
公开(公告)日:1998-12-29
申请号:US851860
申请日:1997-05-06
申请人: James W. Rudolph , Mark J. Purdy
发明人: James W. Rudolph , Mark J. Purdy
IPC分类号: C04B41/85 , C04B35/83 , C04B41/87 , C23C16/04 , C23C16/44 , C23C16/452 , C23C16/455 , C23C16/458 , C23C16/52 , F16D65/12 , F16D69/02 , C23C16/00
CPC分类号: C23C16/45561 , C04B35/83 , C23C16/045 , C23C16/452 , C23C16/45557 , C23C16/458 , C23C16/52 , F16D65/126 , F16D69/023 , C04B2235/614 , C04B2235/77 , Y10S427/10 , Y10T428/21 , Y10T428/213 , Y10T428/218 , Y10T428/249961 , Y10T428/249964 , Y10T428/249978 , Y10T428/2918 , Y10T428/30
摘要: The invention relates to the field of high temperature composites made by the chemical vapor infiltration and deposition of a binding matrix within a porous structure. More particularly, the invention relates to pressure gradient processes for forcing infiltration of a reactant gas into a porous structure, apparatus for carrying out those processes, and the resulting products. The invention is particularly suited for the simultaneous CVI/CVD processing of large quantities (hundreds) of aircraft brake disks.
摘要翻译: 本发明涉及通过化学气相渗透和在多孔结构内沉积结合基质制成的高温复合材料领域。 更具体地,本发明涉及用于迫使反应物气体渗入多孔结构的压力梯度过程,用于执行这些过程的装置以及所得到的产物。 本发明特别适用于大量(数百个)飞机制动盘的同时CVI / CVD处理。
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公开(公告)号:US06780462B2
公开(公告)日:2004-08-24
申请号:US09754829
申请日:2001-01-03
申请人: Mark J. Purdy , James W. Rudolph , Lowell D. Bok
发明人: Mark J. Purdy , James W. Rudolph , Lowell D. Bok
IPC分类号: C23C1600
CPC分类号: C23C16/45561 , C04B35/83 , C04B2235/614 , C04B2235/77 , C23C16/045 , C23C16/452 , C23C16/45557 , C23C16/458 , C23C16/52 , F16D65/126 , F16D69/023 , Y10S427/10 , Y10T428/21 , Y10T428/213 , Y10T428/218 , Y10T428/249961 , Y10T428/249964 , Y10T428/249978 , Y10T428/2918 , Y10T428/30
摘要: The invention relates to pressure gradient processes for forcing infiltration of a reactant gas into a porous structure. The process comprises the steps of partially densifying a porous structure with a pressure gradient CVI/CVD process in which a first potion of the porous structure is subjected to greater pressure than a second portion of the porous structure. The process is suited for the simultaneous CVI/CVD processing of large quantities of aircraft brake.
摘要翻译: 本发明涉及用于迫使反应气体渗入多孔结构的压力梯度方法。 该方法包括以压力梯度CVI / CVD工艺部分致密化多孔结构的步骤,其中多孔结构的第一部分经受比多孔结构的第二部分更大的压力。 该过程适用于大量飞机制动器的同时CVI / CVD处理。
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公开(公告)号:US6109209A
公开(公告)日:2000-08-29
申请号:US966612
申请日:1997-11-10
申请人: James W. Rudolph , Mark J. Purdy , Lowell D. Bok
发明人: James W. Rudolph , Mark J. Purdy , Lowell D. Bok
IPC分类号: C04B35/52 , C04B35/83 , C04B41/85 , C04B41/87 , C23C16/04 , C23C16/44 , C23C16/452 , C23C16/455 , C23C16/458 , C23C16/46 , F16D69/02 , F27B9/00 , H05B3/14 , C23C16/00
CPC分类号: C23C16/4411 , C04B35/83 , C23C16/045 , C23C16/452 , C23C16/45591 , C23C16/4583 , C23C16/46 , F16D69/023
摘要: A gas preheater for use in a CVI/CVD furnace that receives a reactant gas from a gas inlet, comprising a sealed baffle structure disposed within the furnace. The sealed baffle structure has a baffle structure inlet and baffle structure outlet. A sealed duct structure is disposed within the furnace, said sealed duct structure being sealed around the gas inlet and said baffle structure such that substantially all of the reaction gas received from the gas inlet is directed to and forced to flow through said sealed baffle structure to said baffle structure outlet.
摘要翻译: 一种用于CVI / CVD炉的气体预热器,其接收来自气体入口的反应气体,包括设置在炉内的密封挡板结构。 密封挡板结构具有挡板结构入口和挡板结构出口。 密封的管道结构设置在炉内,所述密封管道结构围绕气体入口和所述挡板结构密封,使得从气体入口接收的基本上所有的反应气体被引导并被迫流过所述密封的挡板结构, 所述挡板结构出口。
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公开(公告)号:US5900297A
公开(公告)日:1999-05-04
申请号:US966819
申请日:1997-11-10
申请人: James W. Rudolph , Mark J. Purdy
发明人: James W. Rudolph , Mark J. Purdy
IPC分类号: C04B41/85 , C04B35/83 , C04B41/87 , C23C16/04 , C23C16/44 , C23C16/452 , C23C16/455 , C23C16/458 , C23C16/52 , F16D65/12 , F16D69/02 , B32B3/02
CPC分类号: C23C16/45561 , C04B35/83 , C23C16/045 , C23C16/452 , C23C16/45557 , C23C16/458 , C23C16/52 , F16D65/126 , F16D69/023 , C04B2235/614 , C04B2235/77 , Y10S427/10 , Y10T428/21 , Y10T428/213 , Y10T428/218 , Y10T428/249961 , Y10T428/249964 , Y10T428/249978 , Y10T428/2918 , Y10T428/30
摘要: The invention relates to the field of high temperature composites made by the chemical vapor infiltration and deposition of a binding matrix within a porous structure. More particularly, the invention relates to pressure gradient processes for forcing infiltration of a reactant gas into a porous structure, apparatus for carrying out those processes, and the resulting products. The invention is particularly suited for the simultaneous CVI/CVD processing of large quantities (hundreds) of aircraft brake disks.
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公开(公告)号:US06744023B2
公开(公告)日:2004-06-01
申请号:US09780170
申请日:2001-02-09
申请人: Dennis T. Garn , Jerry S. Lee , James W. Rudolph
发明人: Dennis T. Garn , Jerry S. Lee , James W. Rudolph
IPC分类号: H05B610
CPC分类号: F27D9/00 , F27B5/06 , F27B2005/064 , F27B2005/169 , F27D19/00 , F27D2009/0005 , F27D2019/0012 , F27D2019/0056 , F27D2019/0078 , F27D2099/0015 , Y02P10/253
摘要: A method and apparatus for cooling a furnace configured for processing refractory composites comprising a cooling gas flowed in a closed circuit through the furnace and over a cooling element disposed within the furnace. The cooling gas can flow either by natural convection or a convective force.
摘要翻译: 一种用于冷却炉子的方法和装置,其构造成用于处理耐火材料复合材料,其包括在通过炉子的闭合回路中流动的冷却气体和设置在炉内的冷却元件。 冷却气体可以通过自然对流或对流力流动。
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8.
公开(公告)号:US08057855B1
公开(公告)日:2011-11-15
申请号:US12168592
申请日:2008-07-07
申请人: James W. Rudolph , Vincent R. Fry
发明人: James W. Rudolph , Vincent R. Fry
IPC分类号: C23C16/00
CPC分类号: C04B35/83 , C04B2235/608 , C04B2235/614 , C04B2235/77 , C23C16/045 , C23C16/26 , C23C16/4557
摘要: A process for densifying porous structures inside a furnace using non-pressure gradient CVI/CVD includes disposing a number of porous structures in a stack within a furnace. The stack has a center opening region extending through the porous structures and an outer region extending along the outside of the porous structures. Channels provide fluid communication between the center opening region and the outer region. A first portion of a gas composition is introduced to the center opening region. A second portion of the gas composition is introduced to the outer region. The porous structures are densified from an average density of less than 0.60 g/cm3 to an average density of greater than 1.70 g/cm3 in a single cycle of non-pressure gradient CVI/CVD.
摘要翻译: 使用非压力梯度CVI / CVD在炉内致密多孔结构的方法包括在炉内的堆叠中设置多个多孔结构。 堆叠具有延伸穿过多孔结构的中心开口区域和沿着多孔结构的外部延伸的外部区域。 通道在中心开口区域和外部区域之间提供流体连通。 将气体组合物的第一部分引入中心开口区域。 将气体组合物的第二部分引入外部区域。 在非压力梯度CVI / CVD的单周期中,多孔结构从平均密度小于0.60g / cm 3致密化至大于1.70g / cm 3的平均密度。
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公开(公告)号:US07476419B2
公开(公告)日:2009-01-13
申请号:US11698227
申请日:2007-01-25
CPC分类号: G01G17/04 , C23C16/045 , F16D69/023 , Y10S427/10
摘要: A method of chemical vapor infiltration and deposition includes stacking a number of porous structures in a stack in a furnace. The stack has a center opening region extending through the porous structures and an outer region extending along the porous structures. A first portion of a reactant gas is introduced to the center opening region. A second portion of the reactant gas is introduced to the outer region. The first portion and the second portion are controlled proportions thereby introducing predetermined portions of the reactant gas to both the center opening region and the outer region. The change in weight of the entire furnace, including contents, is measured during the chemical vapor infiltration and deposition process. The rate of weight change is monitored.
摘要翻译: 化学气相渗透和沉积的方法包括在炉中堆叠多个多孔结构体。 堆叠具有延伸穿过多孔结构的中心开口区域和沿着多孔结构延伸的外部区域。 将反应气体的第一部分引入中心开口区域。 反应气体的第二部分被引入外部区域。 第一部分和第二部分是受控比例,从而将反应气体的预定部分引入中心开口区域和外部区域。 在化学气相渗透和沉积过程中测量整个炉的重量变化(包括含量)。 监测体重变化率。
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公开(公告)号:US07335397B2
公开(公告)日:2008-02-26
申请号:US10780265
申请日:2004-02-16
IPC分类号: C23C16/00
CPC分类号: C23C16/045 , Y10S427/10
摘要: An apparatus and method for densifying porous structures inside a furnace using pressure gradient CVI/CVD. The apparatus includes a stack of porous structures where each porous structure has an aperture therethrough. The apparatus also includes at least one ring-like spacer disposed within the stack of porous structures between neighboring porous structures. The ring-like spacer encircles the apertures of the neighboring porous structures. The stack of porous structures and the at least one ring-like spacer define an enclosed cavity including each porous structure aperture. A channel provides fluid communication between the enclosed cavity and an outer volume defined by the interior surface of the furnace.
摘要翻译: 使用压力梯度CVI / CVD致密化炉内多孔结构的装置和方法。 该装置包括一堆多孔结构,其中每个多孔结构具有穿过其中的孔。 该设备还包括设置在相邻多孔结构之间的多孔结构堆叠内的至少一个环状间隔物。 环形间隔件围绕相邻多孔结构的孔。 多孔结构的堆叠和至少一个环形间隔件限定包括每个多孔结构孔的封闭空腔。 通道提供封闭空腔与由炉内表面限定的外部容积之间的流体连通。
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