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    Thick sheet lamination product for use in exterior automotive body panels
    1.
    发明授权
    Thick sheet lamination product for use in exterior automotive body panels 失效
    厚板层压产品用于汽车车身外墙面板

    公开(公告)号：US06709723B2

    公开(公告)日：2004-03-23

    申请号：US09945000

    申请日：2001-08-31

    申请人： John E. Roys ,  Howard H. Enlow ,  Paul J. Martus

    发明人： John E. Roys ,  Howard H. Enlow ,  Paul J. Martus

    IPC分类号： B60B1300

    CPC分类号： B32B37/153 ,  B29C51/14 ,  B29K2995/0022 ,  B29L2031/3005 ,  B32B27/08 ,  B32B27/20 ,  B32B27/30 ,  B32B38/12 ,  B32B2605/08 ,  Y10T428/162 ,  Y10T428/24628 ,  Y10T428/24736 ,  Y10T428/2495 ,  Y10T428/249924 ,  Y10T428/25

    摘要： An exterior automotive quality paint coat is laminated to the surface of a plastic car body member of panel. A dry paint transfer film is first laminated to a relatively thin semi-rigid thermoformable resinous backing sheet. The backing sheet side of the resulting laminate is then laminated to a relatively thick thermoformable substrate sheet comprising the same or a compatible polymeric material. The two sheets are joined by extruding the thick substrate sheet and using the heat of extrusion to then laminate the thin backing sheet to the thicker extruded substrate sheet. The resulting thick sheet laminate is then thermoformed, preferably by first heating the laminate to a forming temperature, followed by vacuum forming the laminate to a three-dimensional shape of the finished automotive part, such as a facia, ready to put on a vehicle.

    摘要翻译： 将外部汽车优质涂料层压到面板的塑料车身构件的表面上。 首先将干漆转移膜层压到相对薄的半刚性可热成形树脂背衬片材上。 然后将所得层压体的背板侧层压到包含相同或相容的聚合物材料的相对厚的可热成形的基底片材上。 通过挤出厚的基材片并使用挤出的热量将两个片材连接在一起，然后将薄的背衬层压到较厚的挤出的基底片材上。 然后将得到的厚片材层压材料进行热成型，优选首先将层压体加热至成形温度，然后将层压板真空成型为准备放在车辆上的成品汽车部件如面漆的三维形状。

    Thick sheet laminating process for making exterior automotive body panels
    2.
    发明授权
    Thick sheet laminating process for making exterior automotive body panels 失效
    用于制造汽车车身外墙板的厚板层压工艺

    公开(公告)号：US06284183B1

    公开(公告)日：2001-09-04

    申请号：US09093471

    申请日：1998-06-08

    申请人： John E. Roys ,  Howard H. Enlow ,  Paul J. Martus

    发明人： John E. Roys ,  Howard H. Enlow ,  Paul J. Martus

    IPC分类号： B29B1700

    CPC分类号： B32B37/153 ,  B29C51/14 ,  B29K2995/0022 ,  B29L2031/3005 ,  B32B27/08 ,  B32B27/20 ,  B32B27/30 ,  B32B38/12 ,  B32B2605/08 ,  Y10T428/162 ,  Y10T428/24628 ,  Y10T428/24736 ,  Y10T428/2495 ,  Y10T428/249924 ,  Y10T428/25

    摘要： An exterior automotive quality paint coat is laminated to the surface of a plastic car body member of panel. A dry paint transfer film is first laminated to a relatively thin semi-rigid thermoformable resinous backing sheet. The backing sheet side of the resulting laminate is then laminated to a relatively thick thermoformable substrate sheet of the same or a compatible polymeric material. The two sheets are joined by extruding the thick substrate sheet and using the heat of extrusion to then laminate the thin backing sheet to the thicker extruded substrate sheet. The resulting thick sheet laminate is then thermoformed, preferably by first heating the laminate to a forming temperature, followed by vacuum forming the laminate to a three-dimensional shape of the finished automotive part, such as a fascia, ready to put on a vehicle.

    摘要翻译： 将外部汽车优质涂料层压到面板的塑料车身构件的表面上。 首先将干漆转移膜层压到相对薄的半刚性可热成形树脂背衬片材上。 然后将所得层压体的背板侧层叠到相同或相容的聚合物材料的相对厚的可热成形的基材片上。 通过挤出厚的基材片并使用挤出的热量将两个片材连接在一起，然后将薄的背衬层压到较厚的挤出的基底片材上。 然后将所得厚片层压板热成型，优选通过首先将层压体加热至成形温度，然后将层压板真空成型为准备放在车辆上的成品汽车部件（例如面板）的三维形状。

    EXTRUDED POLYMERIC HIGH TRANSPARENCY FILMS
    4.
    发明申请
    EXTRUDED POLYMERIC HIGH TRANSPARENCY FILMS 审中-公开
    超高分子高透明膜

    公开(公告)号：US20080113148A1

    公开(公告)日：2008-05-15

    申请号：US11850631

    申请日：2007-09-05

    申请人： Howard H. Enlow ,  John J. Markey ,  John E. Roys ,  Keith L. Truog ,  Frederick Young

    发明人： Howard H. Enlow ,  John J. Markey ,  John E. Roys ,  Keith L. Truog ,  Frederick Young

    IPC分类号： B32B7/00

    CPC分类号： B32B27/08 ,  B05D1/265 ,  B05D1/286 ,  B05D7/53 ,  B29C48/022 ,  B29C48/08 ,  B29C48/15 ,  B29K2995/0022 ,  B32B27/30 ,  B32B27/304 ,  B32B37/153 ,  B32B38/12 ,  B32B2307/40 ,  B32B2307/402 ,  B32B2307/412 ,  B32B2309/14 ,  B32B2309/60 ,  B32B2605/08 ,  B44C1/1716 ,  Y10T428/24

    摘要： A process for making a protective and decorative surfacing film comprises extrusion coating a solventless polymeric material from an extruder die to form an optically clear first layer on a polyester carrier sheet traveling past the extruder die opening. The extrusion coated first layer is immediately cooled on the carrier sheet to harden it, followed by applying a pigmented second layer to the first layer. The composite paint coat is transferred to a reinforcing backing sheet, after which the carrier sheet is separated from the paint coat to expose the outer surface of the first layer as a high gloss surface with a high distinctness-of-image, providing a transparent protective outer coat for the pigmented second layer. The pigmented second layer can be solvent cast and dried or extruded and hardened as a separate coating on the first layer. The composite paint coat can be bonded to a coextruded size coat and semi-rigid plastic substrate panel to form a thermoformable laminate. Techniques are disclosed for producing extruded clear films of exceedingly high optical clarity using a closed air flow transport and HEPA filtration system that removes airborne particles from the resin handling and extrusion process, thereby preventing micron-sized contaminants naturally present from many sources from entering the process and degrading ultimate film quality.

    摘要翻译： 制造保护性和装饰性表面膜的方法包括从挤出机模头挤出涂覆无溶剂聚合物材料，以在穿过挤出机模具开口的聚酯载体片材上形成光学透明的第一层。 将挤出涂布的第一层立即在载体片上冷却以使其硬化，随后将着色的第二层施加到第一层。 将复合涂料转移到增强背衬片材上，然后将载体片材与涂料层分离，将第一层的外表面作为具有高清晰度的高光泽表面露出，提供透明的保护 着色第二层的外涂层。 着色的第二层可以溶剂浇铸并在第一层上作为单独的涂层进行干燥或挤出和硬化。 复合涂料涂层可以粘合到共挤出的大小涂层和半刚性塑料基板上以形成可热成型的层压板。 公开了用于使用封闭的气流输送和HEPA过滤系统来生产具有非常高的光学透明度的挤出透明膜的技术，其从树脂处理和挤出过程中除去空气中的颗粒，从而防止许多来源自然存在的微米级污染物进入该过程 并降低终极电影质量。

    Textured screen-printed laminates
    5.
    发明授权
    Textured screen-printed laminates 有权
    纹理丝网印刷层压板

    公开(公告)号：US07972681B2

    公开(公告)日：2011-07-05

    申请号：US11031757

    申请日：2005-01-06

    申请人： John E. Roys ,  Charles E. Wehmeier

    发明人： John E. Roys ,  Charles E. Wehmeier

    IPC分类号： B41M5/00

    CPC分类号： B41M5/00 ,  B29C45/14811 ,  B41M1/12 ,  B41M7/0027 ,  B41M7/0081 ,  B60R13/02 ,  Y10T428/24802

    摘要： A multi-layer laminate having a textured surface comprises a thin, flexible, thermoformable polymeric base layer, and a layer of spaced part segments of an ink material screen printed in a pattern on a surface of the polymeric base material. The ink material comprises a UV curable screen printing ink which contains a resinous binder, a hardener, and a fine particulate filler. The ink is pressed through a screen having an emulsion with a thickness from about 40 to 50 microns. The ink segments are dried on the base layer by UV curing to a height and a hardness sufficient to form a heat stable textured surface adhered to the base layer. In one embodiment, the printed ink layer has a print height from about 25 to about 50 microns and resists deformation from subsequent thermoforming and/or injection molding. The ink segments meet automotive hardness and abrasion specification requirements.

    摘要翻译： 具有纹理表面的多层层压板包括薄的，柔性的，可热成形的聚合物基底层，以及在聚合物基材的表面上以图案印刷的油墨材料丝网的间隔部分段的层。 油墨材料包括含有树脂粘合剂，硬化剂和细颗粒填料的UV可固化丝网印刷油墨。 将油墨通过具有约40至50微米厚度的乳液的筛网压制。 油墨段通过紫外线固化在基底层上干燥至足以形成粘附于基底层的热稳定纹理表面的高度和硬度。 在一个实施方案中，印刷油墨层具有约25至约50微米的印刷高度，并抵抗随后的热成型和/或注射成型的变形。 油墨段符合汽车硬度和磨损规格要求。

    Textured Screen-Printed Laminates
    6.
    发明申请
    Textured Screen-Printed Laminates 审中-公开
    纹理丝网印刷层压板

    公开(公告)号：US20090047477A1

    公开(公告)日：2009-02-19

    申请号：US11792557

    申请日：2006-07-05

    申请人： John E. Roys ,  Charles E. Wehmeier

    发明人： John E. Roys ,  Charles E. Wehmeier

    IPC分类号： B32B3/10 ,  B28B11/06 ,  B29C35/08

    CPC分类号： B29C51/14 ,  B29C2795/002 ,  B32B37/025 ,  B32B38/12 ,  B32B38/14 ,  B32B2605/003 ,  B41M1/30 ,  B41M1/40 ,  Y10T428/24479

    摘要： A multi-layer laminate having a textured surface comprises a thin, flexible, thermoformable polymeric base layer, and a layer of spaced part segments of an ink material screen printed in a pattern on a surface of the polymeric base material. The ink material comprises a UV curable screen printing ink which contains a resinous binder, a hardener, and a fine particulate filler. The ink is pressed through a screen, producing ink segments which are dried on the base layer by UV curing to a height and a hardness sufficient to form a heat stable textured surface adhered to the base layer, In one embodiment, the printed ink layer has a print height from about 25 to about 85 microns and resists deformation from subsequent thermoforming and/or injection molding. The ink segments meet OEM automotive hardness and abrasion specification requirements.

    摘要翻译： 具有纹理表面的多层层压板包括薄的，柔性的，可热成形的聚合物基底层，以及在聚合物基材的表面上以图案印刷的油墨材料丝网的间隔部分段的层。 油墨材料包括含有树脂粘合剂，硬化剂和细颗粒填料的UV可固化丝网印刷油墨。 油墨通过筛网压制，产生通过UV固化在基层上干燥的油墨段，其高度和硬度足以形成粘附到基层的热稳定织构表面。在一个实施方案中，印刷油墨层具有 打印高度为约25至约85微米，并抵抗随后的热成型和/或注射成型的变形。 墨水段符合OEM汽车硬度和磨损规格要求。

    Extrusion coating process for making protective and decorative films
    10.
    发明授权
    Extrusion coating process for making protective and decorative films 失效
    用于制造防护和装饰膜的挤出涂布工艺

    公开(公告)号：US06336988B1

    公开(公告)日：2002-01-08

    申请号：US08793836

    申请日：1997-08-06

    申请人： Howard H. Enlow ,  Russell J. McCready ,  John E. Roys ,  Keith L. Truog ,  Frederick Young

    发明人： Howard H. Enlow ,  Russell J. McCready ,  John E. Roys ,  Keith L. Truog ,  Frederick Young

    IPC分类号： B49L4122

    CPC分类号： B32B27/08 ,  B05D1/286 ,  B05D7/53 ,  B29C47/0021 ,  B29C47/02 ,  B29D7/01 ,  B29K2027/16 ,  B29K2995/0022 ,  B32B27/306 ,  B32B27/308 ,  B32B37/153 ,  B32B2307/4026 ,  B32B2307/406 ,  B32B2307/412 ,  B32B2327/00 ,  B32B2327/12 ,  B32B2333/04 ,  B32B2451/00 ,  B32B2605/006 ,  C08J5/18 ,  C08J2327/16 ,  Y10T428/24628 ,  Y10T428/24901 ,  Y10T428/31909 ,  Y10T428/31913

    摘要： A process for making a protective and decorative surfacing film comprises extrusion coating a solid polymeric material from an extruder die to form an optically clear first layer of uniform film thickness on a smooth surface of a carrier sheet traveling continuously past the extruder die opening. The extrusion coated first layer is immediately cooled on the carrier sheet to harden it, followed by applying a pigmented second layer in thin film form to the first layer to form a composite paint coat in which the first and second layers are bonded to each other. The composite paint coat is then transferred to a supportive backing sheet or substrate panel, after which the carrier sheet is separated from the paint coat, to expose the outer surface of the first layer as a high gloss surface with a high distinctness-of-image, providing a transparent protective outer coat for the underlying pigmented second layer. The pigmented second layer can be solvent cast and dried or extruded and hardened as a separate coating on the extrusion coated first layer. Alternatively, the second layer can be formed with the first layer as a coextrusion which is extrusion coated onto the smooth surface of the release coated carrier sheet that travels past the extruder die.

    摘要翻译： 制造保护性和装饰性表面膜的方法包括从挤出机模头挤出涂覆固体聚合物材料，以在连续通过挤出机模头开口的载体片材的光滑表面上形成均匀膜厚度的光学透明的第一层。 将挤出涂布的第一层立即冷却在载体片上以使其硬化，然后将着色的第二层以薄膜形式施加到第一层以形成其中第一和第二层彼此结合的复合涂料。 然后将复合涂料转移到支撑背衬片或基底板上，然后将载体片从涂料层分离，以将第一层的外表面暴露为高光泽表面，具有高的不均匀的图像 为底层着色的第二层提供透明的保护性外涂层。 着色的第二层可以是在挤出涂布的第一层上溶剂浇铸并干燥或挤出和硬化，作为单独的涂层。 或者，第二层可以形成有作为共挤出的第一层，其被挤出涂覆到穿过挤出机模头的脱模涂层载体片材的光滑表面上。