摘要:
The present invention relates to a system and associated method for the production of gypsum in manufacturing plant. More specifically, the invention relates to the production of alpha-type gypsum in a gypsum board manufacturing plant. The system yields increased efficiencies by capturing heat given off during processing steps and using that heat to reduce the energy needed for calcination. The invention finds particular application in the production alpha-type gypsum. The present invention is described in greater detail hereinafter in conjunction with the following specific embodiments.
摘要:
A desulfurization process using magnesium sulfites in a clear solution has the discharge from a wet scrubbing unit passed to a reaction tank. A silica-containing solid particulate material, such as sand, is added to the reaction tank and lime is added to precipitate calcium sulfite solids onto the particulate material. The resulting solids, a calcium sulfite coated, silica containing solid particulate material is readily dewatered and may be used as a cement manufacturing process.
摘要:
A process for removing sulfur dioxide from flue gases where calcium sulfate and magnesium hydroxide are produced, with the magnesium hydroxide separated in an impure state and purified by addition of water thereto to dissolve contaminant calcium sulfate. The calcium sulfate preferentially dissolves to form an aqueous solution and purified magnesium hydroxide is separated therefrom. At least a portion of the resultant aqueous solution of calcium sulfate is returned to the wet scrubbing system as make-up water to replenish water lost from the aqueous medium during scrubbing of the flue gases.
摘要:
The present invention relates to a system and method for the production of gypsum board using starch pellets. In accordance with the present disclosure, the starch necessary for board formation is provided in the form of starch pellets. These pellets are mixed with a gypsum slurry in a mixer. The pellets are initially insoluble and do not dissolve. However, during subsequent drying stages, the pellets become soluble and dissolve into the gypsum phase. This both provides the desired starch component and also results in the formation of voids within the set gypsum.
摘要:
The present invention relates to a system and associated method for the production of gypsum in manufacturing plant. More specifically, the invention relates to the production of alpha-type gypsum in a gypsum board manufacturing plant. The system yields increased efficiencies by capturing heat given off during processing steps and using that heat to reduce the energy needed for calcination. The invention finds particular application in the production alpha-type gypsum. The present invention is described in greater detail hereinafter in conjunction with the following specific embodiments.
摘要:
A process for removing both sulfur dioxide and nitrogen oxides from a gaseous stream where the stream is contacted in a first wet scrubbing unit with an alkaline earth compound to remove sulfur dioxide and humidify the gaseous stream, passing of the humidified gaseous stream to a coronal discharge unit to convert NO.sub.x therein to nitric acid, and then contacting the gaseous stream to a second wet scrubbing unit and contacting the gaseous stream with an alkaline earth compound to remove the nitric acid as an alkaline earth nitrate prior to discharge of the gaseous stream to the atmosphere. The effluent from the first wet scrubbing unit is maintained separate from the effluent from the second wet scrubbing unit during the removal steps so as to provide pure recoverable by-products.
摘要:
Cement is produced by forming a moist mixture of a flue gas desulfurization process waste product containing 80-95 percent by weight calcium sulfite hemihydrate and 5-20 percent by weight calcium sulfate hemihydrate, aluminum, iron, silica and carbon, agglomerating the moist mixture while drying the same to form a feedstock, and calcining the dry agglomerated feedstock in a rotary kiln. Sulfur dioxide released from the calcium sulfite hemihydrate and calcium sulfate hemihydrate during calcination may be used to produce sulfuric acid, while heat recovered in the process is used to dry the agglomerating feedstock.
摘要:
A method is provided for removing sulfur dioxide from a hot gaseous stream while directly producing .alpha.-hemihydrate gypsum from a scrubber effluent. A portion of an aqueous scrubbing medium containing calcium and magnesium sulfite is removed from a scrubbing unit and passed to a pressurized oxidation vessel where the sulfites are contacted with an oxidizing gas at an elevated temperature to convert calcium sulfite directly to .alpha.-hemihydrate gypsum and magnesium sulfite to magnesium sulfate. The .alpha.-hemihydrate is separated from the aqueous medium removed from the pressurized oxidation vessel.
摘要:
A hydroseparator for separating particles based on the differences in settling rates such as for separating fly ash from gypsum includes a substantially cylindrical side wall closed at its bottom end by a floor. A laminar upflow is created through the hydroseparator by adding dilution water to the bottom of the hydroseparator and removing most of the added dilution water from the top of the hydroseparator. The remaining volume of liquid is removed in an underflow. The hydroseparator is divided into at least two sections by a baffle that extends about the interior of the side wall. An inlet is disposed in the center of the hydroseparator slightly above the baffle such that the material added to the hydroseparator to be separated is inserted into the section of the hydroseparator completely surrounded by the baffle. The velocity of the upflow is controlled such that it is not fast enough to cause the faster-settling gypsum particles to rise but is fast enough to cause the slower-settling fly ash particles to rise with the upflow. The upflow thus separates the fly ash from the gypsum and floats the fly ash to the top of the hydroseparator where it is removed in the overflow. An agitator is provided in the lower portion of the hydroseparator to evenly distribute wash water and to keep the gypsum fluid.
摘要:
Cement and elemental sulfur are produced by forming a moist mixture of a flue gas desulfurization process waste product containing 80-95 percent by weight calcium sulfate hemihydrate and 5-20 percent by weight calcium sulfate hemihydrate, aluminum, iron, silica and carbon, agglomerating the moist mixture while drying the same to form a feedstock, and calcining the dry agglomerated feedstock in a rotary kiln. Sulfur dioxide produced during the calcination is cooled and contacted with hydrogen and carbon monoxide to reduce the same to elemental sulfur.