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公开(公告)号：US20150035245A1
公开(公告)日：2015-02-05
申请号：US14518837
申请日：2014-10-20
CPC分类号： B22D19/16 , B60B35/06 , B60G3/02 , B60G2206/11 , B60G2206/60 , B60G2206/8101 , B60K5/12 , B60R19/03 , B60R19/34 , B62D21/03 , B62D21/11 , Y10T428/12292 , Y10T428/12972
摘要： An automotive component including a composite casting is provided. The composite casting includes a steel member and an end cap fastened to an end portion of the steel member. A cast coupling member is cast about the end portion of the steel member including the end cap, thereby positively and rigidly securing the cast coupling member to the steel member. The automotive component can comprise an engine cradle, a control arm, an instrument panel support structure, a bumper assembly, or a twist axle. The cast coupling member is typically formed by casting-in-place aluminum about the end cap and the end portion of the steel member. The steel member is typically a tubular member, and the end cap typically includes a flange designed to provide a mechanical interlock surface with the cast coupling member. For example, the flange can have a polygonal shape, an outwardly extending member, or notches.
摘要翻译： 提供了包括复合铸件的汽车部件。 复合铸件包括钢构件和固定到钢构件的端部的端盖。 铸造连接构件围绕包括端盖的钢构件的端部铸造，从而将铸造联接构件牢固地刚性地固定到钢构件。 汽车部件可以包括发动机支架，控制臂，仪表板支撑结构，保险杠组件或扭转轴。 铸造联接构件通常通过围绕端盖和钢构件的端部部分的就地铸造铝形成。 钢构件通常是管状构件，并且端盖通常包括设计成为铸造联接构件提供机械互锁表面的凸缘。 例如，凸缘可以具有多边形形状，向外延伸的构件或凹口。
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公开(公告)号：US20120247171A1
公开(公告)日：2012-10-04
申请号：US13494427
申请日：2012-06-12
申请人： Frank A. Horton , Boris Shulkin , Bradford L. Hastilow , Jim Metz , James R. Judkins , Monty Hansen , Seetarama S. Kotagiri , Andreas G. Janssen
发明人： Frank A. Horton , Boris Shulkin , Bradford L. Hastilow , Jim Metz , James R. Judkins , Monty Hansen , Seetarama S. Kotagiri , Andreas G. Janssen
CPC分类号： B21J13/02 , B21D22/022 , B21D37/16
摘要： A hot forming die that includes a first die and a second die. The first die has a first die structure that is formed of a tool steel. The first die structure has a first die surface and a plurality of first cooling apertures. The first die surface has a complex shape. The first cooling apertures are spaced apart from the die surface by a first predetermined distance. The second die has a second die surface. The first and second die surfaces cooperate to form a die cavity. Related methods for forming a hot forming die and for hot forming a workpiece are also provided.
摘要翻译： 一种热成形模具，其包括第一模具和第二模具。 第一模具具有由工具钢形成的第一模具结构。 第一模具结构具有第一模具表面和多个第一冷却孔。 第一模具表面具有复杂的形状。 第一冷却孔与模具表面间隔开第一预定距离。 第二模具具有第二模具表面。 第一和第二模具表面协作以形成模腔。 还提供了用于形成热成形模和用于热成形工件的相关方法。
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公开(公告)号：US20110012320A1
公开(公告)日：2011-01-20
申请号：US12871329
申请日：2010-08-30
CPC分类号： B22D19/16 , B60B35/06 , B60G3/02 , B60G2206/11 , B60G2206/60 , B60G2206/8101 , B60K5/12 , B60R19/03 , B60R19/34 , B62D21/03 , B62D21/11 , Y10T428/12292 , Y10T428/12972
摘要： A method of forming metal castings, including positioning a first end of a structural member in a first mold cavity and a second end of the structural member in a second mold cavity. The first and second mold cavities being fluidly coupled to a reservoir of molten metal. Applying a main pressure to the molten metal in the reservoir to force the molten metal into the first mold cavity and the second mold cavity. Then, applying a first auxiliary pressure to the first mold cavity and a second auxiliary pressure to the second mold cavity to densify the casting formed in the first mold cavity and the second mold cavity. Also, a method for casting including maintaining a main pressure at or less than an initial, mold-filling pressure after first and second mold cavities have been filled. Additionally, a method for detecting whether a first mold cavity is sufficiently filled with molten metal by monitoring a moveable element.
摘要翻译： 一种形成金属铸件的方法，包括将第一模具腔中的结构构件的第一端和结构构件的第二端定位在第二模腔中。 第一和第二模腔流体地联接到熔融金属储存器。 对储存器中的熔融金属施加主要压力以迫使熔融金属进入第一模腔和第二模腔。 然后，将第一辅助压力施加到第一模腔，并向第二模腔施加第二辅助压力，以使形成在第一模腔和第二模腔中的铸件致密化。 此外，已经填充了在第一和第二模腔之后保持主压力等于或小于初始模具填充压力的铸造方法。 另外，通过监视可移动元件来检测第一模腔是否充分地充满熔融金属的方法。
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公开(公告)号：US20090205396A1
公开(公告)日：2009-08-20
申请号：US12432954
申请日：2009-04-30
IPC分类号： B21J15/22
CPC分类号： B21D26/08
摘要： An explosion forming apparatus (10) that preferably utilizes a shock wave (42) directed along a work piece (12) to progressively conform the work piece to a contour die cavity (44).
摘要翻译： 一种爆炸形成设备（10），其优选地利用沿着工件（12）引导的冲击波（42），以将工件逐渐地符合于轮廓模腔（44）。
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公开(公告)号：US09636736B2
公开(公告)日：2017-05-02
申请号：US14502173
申请日：2014-09-30
CPC分类号： B21D26/08 , B21D26/12 , B21D26/14 , B21D39/042
摘要： The invention is intended to improve a method for explosive forming of a workpiece by means of gas explosion, in which the workpiece is arranged in a intake area of a moulding tool, wherein the intake area is at least partially filled with liquid and the explosion is triggered by ignition of an explosive gas mixture, to the effect that the method is suitable and simplified for mass production. This object is solved by a method for explosive forming of a workpiece by means of gas explosion, in which the workpiece is arranged in a intake area of a moulding tool, wherein the intake area is at least partially filled with liquid and the explosion is triggered by means of ignition of an explosive gas mixture, in which the explosive gas mixture is provided at least partially above the surface of the liquid before the ignition.
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公开(公告)号：US09073403B2
公开(公告)日：2015-07-07
申请号：US13927769
申请日：2013-06-26
申请人： Mark F. Werner , Timothy W. Skszek , Frank A. Horton , Warren Young , Seetarama S. Kotagiri , Gregory P. Kiselis , DeWayne Dale Egle , Gianfranco Gabbianelli , Jeffrey Jay Mellis , Erryn Leigh Ashmore , Daniel Sulisz , Pascal P. Charest , Eric deNijs , Ying Zhang , Ryan R. Warpup , Dalip K. Matharoo
发明人： Mark F. Werner , Timothy W. Skszek , Frank A. Horton , Warren Young , Seetarama S. Kotagiri , Gregory P. Kiselis , DeWayne Dale Egle , Gianfranco Gabbianelli , Jeffrey Jay Mellis , Erryn Leigh Ashmore , Daniel Sulisz , Pascal P. Charest , Eric deNijs , Ying Zhang , Ryan R. Warpup , Dalip K. Matharoo
CPC分类号： B60G11/183 , B22D19/00 , B22D19/16 , B60G7/001 , B60G21/051 , B60G2206/11 , B60G2206/30 , B60G2206/7102 , B60G2206/8101
摘要： A hybrid torsion beam axle assembly is provided, which includes a steel torsion beam. An end cap is fastened to an end portion of the steel torsion beam, and a cast trailing arm is cast about the end portion of the steel torsion beam including the end cap. In this way, the cast trailing arm is positively and rigidly secured to the steel torsion beam.
摘要翻译： 提供了一种混合式扭转梁轴组件，其包括钢扭力梁。 端盖固定到钢扭力梁的端部，并且铸造拖臂围绕包括端盖的钢扭力梁的端部浇铸。 以这种方式，铸造拖臂被牢固地刚性地固定到钢扭力梁上。
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公开(公告)号：US08899624B2
公开(公告)日：2014-12-02
申请号：US12871329
申请日：2010-08-30
CPC分类号： B22D19/16 , B60B35/06 , B60G3/02 , B60G2206/11 , B60G2206/60 , B60G2206/8101 , B60K5/12 , B60R19/03 , B60R19/34 , B62D21/03 , B62D21/11 , Y10T428/12292 , Y10T428/12972
摘要： A method of forming metal castings, including positioning a first end of a structural member in a first mold cavity and a second end of the structural member in a second mold cavity. The first and second mold cavities being fluidly coupled to a reservoir of molten metal. Applying a main pressure to the molten metal in the reservoir to force the molten metal into the first mold cavity and the second mold cavity. Then, applying a first auxiliary pressure to the first mold cavity and a second auxiliary pressure to the second mold cavity to densify the casting formed in the first mold cavity and the second mold cavity. Also, a method for casting including maintaining a main pressure at or less than an initial, mold-filling pressure after first and second mold cavities have been filled. Additionally, a method for detecting whether a first mold cavity is sufficiently filled with molten metal by monitoring a moveable element.
摘要翻译： 一种形成金属铸件的方法，包括将第一模具腔中的结构构件的第一端和结构构件的第二端定位在第二模腔中。 第一和第二模腔流体地联接到熔融金属储存器。 对储存器中的熔融金属施加主要压力以迫使熔融金属进入第一模腔和第二模腔。 然后，将第一辅助压力施加到第一模腔，并向第二模腔施加第二辅助压力，以使形成在第一模腔和第二模腔中的铸件致密化。 此外，已经填充了在第一和第二模腔之后保持主压力等于或小于初始模具填充压力的铸造方法。 另外，通过监视可移动元件来检测第一模腔是否充分地充满熔融金属的方法。
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公开(公告)号：US08585067B2
公开(公告)日：2013-11-19
申请号：US13504945
申请日：2010-11-01
IPC分类号： B60G9/02
CPC分类号： B60G21/051 , B60G2200/23 , B60G2206/20
摘要： In one aspect, the invention is directed to a twist beam axle for a vehicle. The twist beam axle includes a twist beam and a reinforcement member. The twist beam has a longitudinal axis and has a generally concave cross-sectional shape. The reinforcement member extends longitudinally and is connected to the twist beam to form a longitudinally extending tubular form therewith. The twist beam has first and second side walls. At least one of the side walls extends outside of the tubular form. The tubular form has cross-sectional dimensions that are selected based on the vehicle on which the twist beam axle is to be used.
摘要翻译： 一方面，本发明涉及一种用于车辆的扭梁轴。 扭梁轴包括扭梁和加强构件。 扭转梁具有纵向轴线并且具有大致凹形的横截面形状。 加强构件纵向延伸并且连接到扭梁以与其形成纵向延伸的管状形式。 扭梁具有第一和第二侧壁。 侧壁中的至少一个延伸到管状形式的外侧。 管状形状具有基于要在其上使用扭梁轴的车辆选择的横截面尺寸。
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公开(公告)号：US08215147B2
公开(公告)日：2012-07-10
申请号：US12373904
申请日：2007-07-12
申请人： Frank A. Horton , Boris Shulkin , Bradford L. Hastilow , Jim Metz , James R. Judkins , Monty Hansen , Seetarama S. Kotagiri , Andreas G. Janssen
发明人： Frank A. Horton , Boris Shulkin , Bradford L. Hastilow , Jim Metz , James R. Judkins , Monty Hansen , Seetarama S. Kotagiri , Andreas G. Janssen
CPC分类号： B21J13/02 , B21D22/022 , B21D37/16
摘要： A hot forming die that includes a first die and a second die. The first die has a first die structure that is formed of a tool steel. The first die structure has a first die surface and a plurality of first cooling apertures. The first die surface has a complex shape. The first cooling apertures are spaced apart from the die surface by a first predetermined distance. The second die has a second die surface. The first and second die surfaces cooperate to form a die cavity. Related methods for forming a hot forming die and for hot forming a workpiece are also provided.
摘要翻译： 一种热成形模具，其包括第一模具和第二模具。 第一模具具有由工具钢形成的第一模具结构。 第一模具结构具有第一模具表面和多个第一冷却孔。 第一模具表面具有复杂的形状。 第一冷却孔与模具表面间隔开第一预定距离。 第二模具具有第二模具表面。 第一和第二模具表面协作以形成模腔。 还提供了用于形成热成形模和用于热成形工件的相关方法。
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公开(公告)号：US20160089709A1
公开(公告)日：2016-03-31
申请号：US14502173
申请日：2014-09-30
IPC分类号： B21D26/08
CPC分类号： B21D26/08 , B21D26/12 , B21D26/14 , B21D39/042
摘要： The invention is intended to improve a method for explosive forming of a workpiece by means of gas explosion, in which the workpiece is arranged in a intake area of a moulding tool, wherein the intake area is at least partially filled with liquid and the explosion is triggered by ignition of an explosive gas mixture, to the effect that the method is suitable and simplified for mass production. This object is solved by a method for explosive forming of a workpiece by means of gas explosion, in which the workpiece is arranged in a intake area of a moulding tool, wherein the intake area is at least partially filled with liquid and the explosion is triggered by means of ignition of an explosive gas mixture, in which the explosive gas mixture is provided at least partially above the surface of the liquid before the ignition.
摘要翻译： 本发明旨在通过气体爆炸来改进用于爆炸形成工件的方法，其中工件布置在模制工具的进气区域中，其中进气区域至少部分地被液体填充，爆炸是 由爆炸性气体混合物的点火引起，该方法适用于大规模生产。 该目的通过一种用于通过气体爆炸对工件进行爆炸形成的方法来解决，其中工件被布置在模制工具的进气区域中，其中进气区域至少部分地被液体填充并且爆炸被触发 通过爆炸性气体混合物的点火，其中爆炸性气体混合物至少部分地设置在点火之前的液体表面之上。
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