Abstract:
The present invention provides a process for recovering hydrogen and carbon dioxide from a process stream (1) of a process unit (0) wherein the process stream (1) contains at least carbon dioxide, hydrogen and methane. In the process, the process stream (1) is optionally compressing in a first compressor (2) before being cooled in a heat exchanger (3) to a temperature equal to or less than −10° C. Next, the cooled process stream (1) is separated and purified in a carbon dioxide separation unit (4) to produce a carbon dioxide rich liquid stream (6) and a carbon dioxide lean non-condensable stream (5) with the carbon dioxide rich liquid stream (6) being withdrawn as a carbon dioxide product for further use. The carbon dioxide lean non-condensable stream (5) is then withdrawn from the carbon dioxide separation unit (4) and passed through a hydrogen selective membrane separation unit (7) to form a hydrogen rich permeate stream (8) with the remaining components in the carbon dioxide lean non-condensable stream (5) forming a hydrogen lean residue stream (9). The hydrogen lean residue stream (9) is passed through a carbon dioxide selective membrane separation unit (10) to form a carbon dioxide enriched permeate stream (11) with the remaining components in the hydrogen lean residue stream (9) forming a carbon dioxide depleted residue stream (12). The hydrogen rich permeate stream (8) is optionally compressed in a second compressor (13) and recycled for use as a supplemental feed stream in the process unit (0) or in other processes. The carbon dioxide enriched permeate stream (11) is recycled to the process stream (1) prior to the compressor (2) or within the compressor (2) between stages of compression, or to the carbon dioxide separation unit (4) while the carbon dioxide depleted residue stream (12) is withdrawn for further use. The present invention further relates to the use of this process within a hydrogen generation plant to increase recovery of hydrogen and capture equal to or greater than 90% of the carbon dioxide in the syngas stream.
Abstract:
An apparatus and method for holding a solid precursor in a sublimator such that the solid precursor can be vaporized for saturating a carrier gas. The apparatus may include alternating disks or shelves that form inner and outer passages, as well as spaces between the disks for fluidicly coupling the passages to create a winding, tortuous fluid flow path through the sublimator for optimizing solid vapor saturation. The method may include directing a carrier gas into a sublimation chamber, around the first shelf in the outer passage, over the first shelf in the space, around the second shelf in the inner passage, and back out of the sublimation chamber.
Abstract:
A method for purifying organosilicon precursor compounds is provided. It includes preparation of the adsorbent with a treating compound. The thus-treated adsorbents can be used to remove impurities such as organic impurities and moisture from a composition containing an organosilicon containing compound. In this manner, it is able to purify organosilicon precursors (or solutions containing organosilicon precursors) without inducing decomposition of the organosilicon precursor.
Abstract:
An apparatus and method for holding a solid precursor in a sublimator such that the solid precursor can be vaporized for saturating a carrier gas. The apparatus may include alternating disks or shelves that form inner and outer passages, as well as spaces between the disks for fluidicly coupling the passages to create a winding, tortuous fluid flow path through the sublimator for optimizing solid vapor saturation. The method may include directing a carrier gas into a sublimation chamber, around the first shelf in the outer passage, over the first shelf in the space, around the second shelf in the inner passage, and back out of the sublimation chamber.
Abstract:
The present invention provides a process for recovering hydrogen and carbon dioxide from a process stream of a process unit wherein the process stream contains at least carbon dioxide, hydrogen, and methane.
Abstract:
The present invention provides a process for decreasing or eliminating unwanted hydrocarbon and oxygenate products caused by FTS reactions in a syngas treatment unit by utilizing heat exchangers and optionally associated pipes that are substantially fabricated of a material selected from the group consisting of chromium containing alloys and carbon steel for heating up gas streams having a carbon monoxide partial pressure of less than or equal to one bar and obtained from a front end purification unit/cold box unit.
Abstract:
This present invention provides a method to more efficiently recover hydrogen and carbon dioxide, preferably at least 50%, even more preferably at least 75%, and most preferably at least 90% of the carbon dioxide. The present invention further provides the design for capture of at least 80%, carbon dioxide from syngas that allows for the simultaneous production of medium to high amounts of hydrogen in the syngas as a part of the production of hydrogen in a hydrogen generation plant. By using the process of the present invention, especially in terms of a hydrogen generation plant, it is possible to increase recovery of hydrogen and capture of the carbon dioxide in the syngas stream by balancing the recycle of the hydrogen rich permeate from the hydrogen membrane separation units to the process unit and/or the water gas shift as capacity allows when a carbon dioxide separation unit, a carbon dioxide membrane separation unit and two hydrogen membrane separation units are utilized.
Abstract:
The present invention provides a method to more efficiently recover hydrogen and carbon dioxide as well as a design for carbon dioxide capture from syngas that allows for the simultaneous production of medium to high amounts of hydrogen and the capture of at least 90% of the carbon dioxide in the syngas as a part of the production of hydrogen in a hydrogen generation plant. Through the use of a combination of hydrogen selective membranes and carbon dioxide selective membranes together with a carbon dioxide separation unit it is possible to increase recovery of hydrogen and carbon dioxide and improved process efficiency of the hydrogen generation plant.
Abstract:
The present invention provides a process for decreasing or eliminating unwanted hydrocarbon and oxygenate products caused by FTS reactions in a syngas treatment unit by utilizing heat exchangers and optionally associated pipes that are substantially fabricated of a metal material selected from the group consisting of iron, nickel, cobalt, carbon steel or stainless steel and having deposited on the metal surfaces that will come in contact with the coldbox overhead gas stream an inert coating selected from the group consisting of silicon based materials, zinc based materials, tin based materials, chromium based materials, polymers, ceramics and mixtures thereof for heating up gas streams having a mixture of hydrogen and carbon monoxide and obtained from a front end purification unit/cold box unit.
Abstract:
The present invention provides a process for recovering hydrogen and carbon dioxide from a process stream utilizing a carbon dioxide separation unit and two membrane separation units. The present invention further provides a process within a hydrogen generation plant to increase recovery of hydrogen and capture equal to or greater than 80% of the carbon dioxide in the syngas stream. By using the process of the present invention, especially in terms of a hydrogen generation plant, it is possible to increase recovery of hydrogen and capture of the carbon dioxide in the syngas stream by balancing the recycle of the hydrogen rich permeate from the hydrogen membrane separation unit to the process unit and/or the water gas shift as capacity allows when a carbon dioxide separation unit, a carbon dioxide membrane separation unit and a hydrogen membrane separation unit are utilized.