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公开(公告)号:US20230175476A1
公开(公告)日:2023-06-08
申请号:US17923719
申请日:2020-05-08
Applicant: BLADE DYNAMICS LIMITED , LM WIND POWER A/S
Inventor: Rama RAZEGHI , Paul Trevor HAYDEN , Klavs JESPERSEN , Michael LUND-LAVERICK
CPC classification number: F03D1/0675 , B29C70/48 , B29C70/865 , F05B2280/6003 , F05B2230/90 , B29L2031/085
Abstract: A method of manufacturing a wind turbine blade, comprising the steps of:
placing one or more shell fibre layers on a mould surface of a blade mould,
placing a plurality of separately provided preforms directly on the one or more shell fibre layers in a stacked arrangement,
infusing and curing the stacked preform arrangement, the one or more shell fibre layers together via a resin in mould cavity of the blade mould to form a wind turbine blade part with a spar cap integrated in a shell part providing part of the aerodynamic shape of the wind turbine blade.-
公开(公告)号:US20220134685A1
公开(公告)日:2022-05-05
申请号:US17431355
申请日:2020-02-21
Applicant: Blade Dynamics Limited , LM Wind Power A/S
Inventor: Michael LUND-LAVERICK , Rama RAZEGHI , Klavs JESPERSEN
Abstract: Disclosed is a mould tool for manufacturing a plurality of pre-form laminates for a laminate of a wind turbine blade, the mould tool comprising a frame, a first mould surface configured for receiving a first fabric, a second mould surface configured for receiving a second fabric, and a heating arrangement configured to heat the first mould surface and the second mould surface. The mould tool is configured to turn between a first configuration and a second configuration, wherein in the first configuration the first mould surface is facing substantially upwards, and in the second configuration the second mould surface is facing substantially upwards.
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公开(公告)号:US20230071090A1
公开(公告)日:2023-03-09
申请号:US17801363
申请日:2020-04-07
Applicant: LM WIND POWER A/S , BLADE DYNAMICS LIMITED
Inventor: Rama RAZEGHI , Klavs JESPERSEN , Kristen HANRAHAN
Abstract: A main laminate forming a load carrying structure for a wind turbine blade, the main laminate extending in a spanwise direction from a proximal end through a transition region to a distal end, wherein the main laminate comprises: a top side, a bottom side, and a thickness direction extending between the top side and the bottom side; a pultrusion portion including a bottom pultrusion element extending to a transition end of a transition portion located in the transition region of the main laminate; a plurality of stacked fibre-reinforced elements including bottom and top fibre-reinforced elements extending to a transition end of a transition portion located in the transition region, wherein the pultrusion portion and the plurality of fibre-reinforced elements are connected by a joint in the transition region of the main laminate.
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公开(公告)号:US20230016436A1
公开(公告)日:2023-01-19
申请号:US17786055
申请日:2020-04-15
Applicant: LM WIND POWER A/S , BLADE DYNAMICS LIMITED
Inventor: Klavs JESPERSEN , Rama RAZEGHI , Dylan REDMOND-GRAY
Abstract: The present invention relates to a reinforcing structure, such as a reinforcing structure for reinforcing a wind turbine blade, comprising: a first composite element layer comprising at least two carbon fibre reinforced composite elements; a second composite element layer comprising one or more carbon fibre reinforced composite elements; an interlayer sandwiched at least partly between the first and the second composite element layer, the interlayer comprising an electrically conductive portion and a non-conductive portion surrounding the conductive portion, the conductive portion abutting exactly two of the carbon fibre reinforced composite elements comprised in the first composite element layer. A method for manufacturing such a structure is also provided.
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公开(公告)号:US20240018938A1
公开(公告)日:2024-01-18
申请号:US18036146
申请日:2021-12-06
Applicant: LM WIND POWER A/S
Inventor: Klavs JESPERSEN , Lars NIELSEN
IPC: F03D1/06
CPC classification number: F03D1/0682 , F05B2280/6003 , F05B2230/50
Abstract: A wind turbine blade comprising a shell, a carbon fibre-reinforced suction-side spar cap, a carbon fibre-reinforced pressure-side spar cap, at least a first shear web connected to the spar caps, one or more suction-side buckling reinforcement elements each being formed of a material different from the suction-side spar cap and being positioned on the interior surface of the suction-side spar cap and at a distance from the suction-side end of the first shear web, and one or more pressure-side buckling reinforcement elements each being formed of a material different from the pressure-side spar cap and being positioned on the interior surface of the pressure-side spar cap and at a distance from the pressure-side end of the first shear web.
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公开(公告)号:US20220134686A1
公开(公告)日:2022-05-05
申请号:US17427335
申请日:2020-02-07
Applicant: LM Wind Power A/S
Inventor: Lars NIELSEN , Klavs JESPERSEN
Abstract: The present invention relates to a method of manufacturing a wind turbine blade using a two-step curing process, wherein the second curing is performed in the presence of a resin flow medium (76) comprising a curing inhibitor.
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公开(公告)号:US20220396051A1
公开(公告)日:2022-12-15
申请号:US17623982
申请日:2020-07-24
Applicant: LM WIND POWER A/S
Inventor: Jens ZANGENBERG HANSEN , Michael SCHOLARTH KOEFOED , Klavs JESPERSEN , Lars NIELSEN , Morten RASK-NIELSEN
Abstract: A fabric and a method for making the same. The fabric includes a layer of unidirectionally oriented carbon fibre filaments sandwiched between a first layer of glass fibre rovings and a second layer of glass fibre rovings. The first layer of glass fibre rovings and the second layer of glass fibre rovings are linked by a connecting material.
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公开(公告)号:US20220227076A1
公开(公告)日:2022-07-21
申请号:US17610533
申请日:2020-05-13
Applicant: LM Wind Power A/S
Inventor: Ya Min JØRGENSEN , Lars NIELSEN , Klavs JESPERSEN
Abstract: The present invention relates to a method for manufacturing a wind turbine blade part. The method comprises providing one or more wind turbine blade components including a wind turbine blade component comprising a fibre material element, an electrically conductive element, a magnetic field generator for generating an Eddy current in the electrically conductive element; arranging the electrically conductive element, the magnetic field generator, and the fibre material element such that at least a part of the fibre material element is positioned between the electrically conductive element and the magnetic field generator; generating an Eddy current in the electrically conductive element using the magnetic field generator; generating, using a magnetic sensor, a signal representing a magnetic field induced by the generated Eddy current, and forming the wind turbine blade part by assembling the wind turbine blade components.
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公开(公告)号:US20240399678A1
公开(公告)日:2024-12-05
申请号:US18694808
申请日:2022-11-09
Applicant: LM Wind Power A/S
Inventor: Klavs JESPERSEN , Lars NIELSEN
Abstract: A spar cap for a wind turbine blade, comprising a load-carrying structure including a primary laminate and a secondary laminate arranged with an overlap in a longitudinal axis of the spar cap, wherein the width of the secondary laminate being at least 1.1 times greater than the width of the primary laminate.
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公开(公告)号:US20240247636A1
公开(公告)日:2024-07-25
申请号:US18563139
申请日:2022-06-24
Applicant: LM WIND POWER A/S
Inventor: Lars NIELSEN , Klavs JESPERSEN
IPC: F03D1/06 , B29C70/08 , B29C70/48 , B29C70/54 , B29D99/00 , B29K31/00 , B29K63/00 , B29K67/00 , B29K105/08 , B29K307/04 , B29K309/08 , B29L31/08 , B32B3/26 , B32B5/02 , B32B5/26
CPC classification number: F03D1/0681 , B29C70/081 , B29C70/083 , B29C70/48 , B29C70/545 , B29D99/0028 , B32B3/263 , B32B5/022 , B32B5/024 , B32B5/277 , B29C2793/009 , B29K2031/00 , B29K2063/00 , B29K2067/00 , B29K2105/0845 , B29K2105/0854 , B29K2307/04 , B29K2309/08 , B29L2031/085 , B32B2250/20 , B32B2260/023 , B32B2260/046 , B32B2262/02 , B32B2262/101 , B32B2262/106 , B32B2307/516 , B32B2603/00 , F05B2230/23 , F05B2240/3042 , F05B2280/6003
Abstract: The present invention relates to a spar cap for a wind turbine blade and a method for manufacturing said spar cap. The spar cap comprises: a plurality of reinforcing fibre layers comprising unidirectionally oriented reinforcement fibres, wherein the plurality of reinforcing fibre layers are arranged such that the spar cap tapers in thickness towards a first longitudinal end, and a number of first fibre skin layers arranged on a first surface of the plurality of reinforcing fibre layers, and a number of second fibre skin layers arranged on a second surface of the plurality of reinforcing fibre layers, such that the plurality of reinforcing fibre layers are arranged between the number of first fibre skin layers and the number of second fibre skin layers. The number of first fibre skin layers and the number of second fibre skin layers extend beyond the plurality of reinforcing fibre layers towards the first longitudinal end of the spar cap, and the first longitudinal end of the spar cap is serrated along a transverse direction, forming a first serrated section.
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