摘要:
A method of producing a semiconductor module which includes a resin molded package and a coolant passage is provided. The resin molded package is made up of a thermosetting resin-made mold and a thermoplastic resin-made mold. The resin molded package is formed by making the thermoplastic resin-made mold, placing the thermoplastic resin-made mold and a semiconductor sub-assembly made up of a power semiconductor chip, heat spreaders, terminals, etc., and then forming the thermosetting resin-made mold. Specifically, the thermosetting resin-made mold is made after the thermoplastic resin-made mold, thereby creating a high degree of adhesion of the thermosetting resin-made mold to the thermoplastic resin-made mold before the thermosetting resin-made mold is hardened completely, thereby forming firmly an adhered interface between the thermosetting resin-made mold and the thermoplastic resin-made mold. This minimizes the risk of occurrence of air gaps at the adhered interface and avoids the leakage of the coolant outside the resin molded package.
摘要:
A method of producing a semiconductor module which includes a resin molded package and a coolant passage is provided. The resin molded package is made up of a thermosetting resin-made mold and a thermoplastic resin-made mold. The resin molded package is formed by making the thermoplastic resin-made mold, placing the thermoplastic resin-made mold and a semiconductor sub-assembly made up of a power semiconductor chip, heat spreaders, terminals, etc., and then forming the thermosetting resin-made mold. Specifically, the thermosetting resin-made mold is made after the thermoplastic resin-made mold, thereby creating a high degree of adhesion of the thermosetting resin-made mold to the thermoplastic resin-made mold before the thermosetting resin-made mold is hardened completely, thereby forming firmly an adhered interface between the thermosetting resin-made mold and the thermoplastic resin-made mold. This minimizes the risk of occurrence of air gaps at the adhered interface and avoids the leakage of the coolant outside the resin molded package.
摘要:
In a manufacturing method of a valve unit, which includes a valve having a rotatable shaft that is rotatably supported by a housing through a bearing to open and close a fluid passage defined in the housing, the housing and the valve are simultaneously molded in a mold assembly. The bearing is installed between the housing and the rotatable shaft during execution of the molding of the housing and the valve.
摘要:
An intake air control device, which is mounted to a fixed member, includes a throttle body and a throttle valve. The throttle body defines an intake air passage. The throttle valve is rotatably supported in the throttle body to control an amount of intake air flowing through the intake air passage. The throttle body includes a cylindrical portion, a plurality of fixed portions, and a strain absorbing portion. The cylindrical portion defines the intake air passage that accommodates the throttle valve. The plurality of fixed portions are connected to the fixed member. The strain absorbing portion connects the cylindrical portion with the plurality of fixed portions to absorb displacement arising in the plurality of fixed portions. The strain absorbing portion is a deformable connecting arm that connects to the cylindrical portion in a location, which is apart from a radially inner periphery of the plurality of fixed portions.
摘要:
A molding dies have a first shaft holding portion and a second shaft holding portion. The first shaft holding portion supports an outer surface of a metal shaft which is exposed between an axial end surface of the throttle valve and a first collar molded in the throttle body. The second shaft holding portion supports an outer surface of the metal shaft which is exposed between the other axial end surface and a second collar molded in the throttle body. The first and the second collar have a first and second shaft holes into which the metal shaft is inserted. The first and the second holding portions restrict a flowing of melted resin into the first and the second shaft holes.
摘要:
A throttle valve and the throttle body are formed substantially simultaneously in the same dies. When a movable die moves away from a fixed die, a body ejector pin, a valve ejector pin, and a motor housing ejector pin simultaneously push a bore wall of the throttle body, a motor housing, and peripheral edge of the throttle the valve in a radial direction respectively. A deformation of the throttle valve can be avoided because a stress concentration on the metal shaft of the throttle valve is reduced in opening the dies.
摘要:
A throttle valve and the throttle body are formed substantially simultaneously in the same dies. When a movable die moves away from a fixed die, a body ejector pin, a valve ejector pin, and a motor housing ejector pin simultaneously push a bore wall of the throttle body, a motor housing, and peripheral edge of the throttle the valve in a radial direction respectively. A deformation of the throttle valve can be avoided because a stress concentration on the metal shaft of the throttle valve is reduced in opening the dies.
摘要:
A throttle body of an electrically controlled throttle apparatus is constructed with a bore wall part, a motor housing part receiving a heavy component such as a motor and a connecting member that connects the bore wall part and the motor housing part with each other. The bore wall part has a cylindrical inner periphery for rotatably receiving a circular-shaped throttle valve. The connecting member is constructed with plural plate-shaped ribs. Thus, the connecting member can be rigid without becoming a thick member. Therefore, the connecting member can be restricted from contracting in its molding process, so that circularity of the cylindrical inner periphery of the bore wall part can be maintained. Thus, the cylindrical inner periphery of the bore wall part can rotatably receive the circular-shaped throttle valve without arising interference against each other, and airtightness of the throttle valve can be maintained, when the throttle valve is in the full close position.
摘要:
An apparatus manufactures a composite product having a first molding product and a second molding product. The second molding product is supported by the first molding product through a supporting member. The apparatus includes a molding die, and an injection molding machine supplying a mold material into the molding die. The molding die includes a first cavity for molding the first molding product, a second cavity for molding the second molding product, a first passage for introducing a molding material into the first cavity from the injection molding machine, and a second passage for introducing a molding material in the first cavity into the second cavity.
摘要:
An electrically controlled throttle apparatus is constructed with a throttle body and a throttle valve that are simultaneously molded of a resinous material in the same molding dies. The throttle valve is rotatably assembled in a bore wall part of the throttle body while the throttle valve is rotated by a predetermined rotation angle θ between 45° and 135° with respect to a rotation angle 0° corresponding to its full close position. An outer circumferential periphery of the filler, which is molded to be the throttle valve in a cavity of the molding dies, is compressed by a predetermined pressure when the throttle valve and the throttle body are molded. Thus, dispersion of contraction of the throttle valve can be reduced in its molding process by adding the compression process.