公开(公告)号：US20150083316A1

公开(公告)日：2015-03-26

申请号：US14491378

申请日：2014-09-19

Applicant: DENSO CORPORATION

Inventor： Hideaki SHIRAI ,  Tomohiro SHIMIZU ,  Yasuyuki OOKOUCHI

IPC: C04B37/02 ,  B32B37/06

CPC classification number: C04B37/021 ,  C04B37/005 ,  C04B2237/083 ,  C04B2237/36 ,  C04B2237/365 ,  C04B2237/403 ,  C04B2237/80 ,  C04B2237/84 ,  H05B3/141 ,  H05B3/42 ,  H05B2203/023

Abstract: A method of manufacturing a joint body of a ceramic body and a metal body includes a step of joining them together by passing a current to an abutment surface between them. The joining step includes a step of heating up the abutment surface to a temperature T1 within a temperature range between (Tr-220)° C. and (Tr-50)° C. in a period longer than 10 seconds, Tr being a recrystallization temperature of the metal body, a step of heating the abutment surface for a period longer than 5 seconds at a temperature T2 within a temperature range between Tm×0.3° C. and Tm×0.45° C., Tm being a melting point of the metal body, and a step of heating the abutment surface for a period longer than 3 seconds at a heating temperature higher than Tm×0.48° C. and lower than Tm×0.6° C.

Abstract translation: 制造陶瓷体和金属体的接合体的方法包括通过将电流传递到它们之间的邻接表面而将它们接合在一起的步骤。 接合步骤包括在长于10秒的时间内将邻接表面加热到在（Tr-220）℃和（Tr-50）℃之间的温度范围内的温度T1的步骤，Tr是重结晶 金属体的温度，在Tm×0.3℃〜Tm×0.45℃之间的温度范围内的温度T2下，将抵接面加热5秒以上的步骤，Tm为 金属体，以及在高于Tm×0.48℃并低于Tm×0.6℃的加热温度下将抵接表面加热3秒以上的步骤。

公开(公告)号：US20140290852A1

公开(公告)日：2014-10-02

申请号：US14231829

申请日：2014-04-01

Applicant: DENSO CORPORATION

Inventor： Yasuyuki OOKOUCHI ,  Yasunori KAWAMOTO

IPC: B32B37/14

CPC classification number: B32B37/14 ,  B01D46/00 ,  B23K20/02 ,  B32B9/041 ,  B32B37/26 ,  B32B2307/302 ,  B32B2311/00 ,  B32B2315/02 ,  C04B37/023 ,  C04B37/026 ,  C04B38/0006 ,  C04B2235/9607 ,  C04B2237/122 ,  C04B2237/365 ,  C04B2237/408 ,  C04B2237/50 ,  C04B2237/60 ,  C04B2237/708 ,  C04B2237/72

Abstract: A method for producing a bonded body of ceramic and metal bodies includes stacking a ceramic body, metal body, gap layer capable of preventing oxidation and hindering heat conduction, first intermediate layer and second intermediate layer with the gap layer between the ceramic body and the metal body in the stacking direction. The first intermediate layer is between the ceramic body and gap layer, and the second intermediate layer is between the gap layer and metal body, linear expansion coefficients of the first and second intermediate layers being between those of the ceramic body and the metal body. Diffusion bonding is performed between the ceramic body and the first intermediate layer, and between the metal body and the second intermediate layer simultaneously. The gap layer is then removed from between the first and second intermediate layers. The first and second intermediate layers are then bonded to each other.

Abstract translation: 一种陶瓷和金属体的接合体的制造方法，包括陶瓷体，金属体，能够防止氧化并阻碍热传导的间隙层的堆叠，第一中间层和第二中间层，陶瓷体与金属之间的间隙层 身体在堆叠方向。 第一中间层位于陶瓷体和间隙层之间，第二中间层位于间隙层与金属体之间，第一和第二中间层的线膨胀系数在陶瓷体与金属体之间。 在陶瓷体和第一中间层之间以及金属体和第二中间层之间同时进行扩散接合。 然后从第一和第二中间层之间移除间隙层。 然后将第一和第二中间层彼此结合。

公开(公告)号：US20130216842A1

公开(公告)日：2013-08-22

申请号：US13767297

申请日：2013-02-14

Applicant: DENSO CORPORATION

Inventor： Yasunori KAWAMOTO ,  Yasuyuki OOKOUCHI

IPC: B23K31/02

CPC classification number: B23K31/02 ,  B23K20/02 ,  B23K20/22 ,  C04B37/021 ,  C04B2237/365 ,  C04B2237/403 ,  C04B2237/50

Abstract: The present invention provides a method of bonding ceramic and metal comprising the steps of bonding metal foils to a bonding surface of a ceramic matrix and a bonding surface of a metal matrix to be bonded and then heating so as to leave metal layers at the surfaces of the metal foils while forming diffusion layers with inclined linear expansion coefficients with materials of the metal foils diffused in them between the ceramic matrix and metal layer and between the metal matrix and metal layer, and making the respective metal layers which remain at the surfaces of the metal foils bond so as to bond the ceramic matrix and the metal matrix.

Abstract translation: 本发明提供一种接合陶瓷和金属的方法，包括以下步骤：将金属箔接合到陶瓷基体的接合表面和待结合的金属基体的接合表面上，然后加热，以使金属层在 金属箔同时形成具有倾斜线性膨胀系数的扩散层，其中金属箔的材料在陶瓷基体和金属层之间以及在金属基体和金属层之间扩散，并且使保留在金属箔表面的各个金属层 金属箔键合以便结合陶瓷基体和金属基体。