Abstract:
Provided are an insulated wire material including: a conductor including a single core conductor or a plurality of divided conductors placed in parallel to each other or helically placed; a peripheral insulating layer with which a periphery of the conductor is coated; and a welding member provided at least one end portion of the conductor and joined, via a welded portion welded to the single core conductor or divided conductors, to at least a peripheral surface of the welded portion, a manufacturing method thereof, a coil including the insulated wire material, and electrical/electronic equipment including the coil.
Abstract:
An inverter surge-resistant insulated wire has a baked enamel layer(s) around the outer periphery of a conductor having a rectangular cross-section, an extrusion-coated resin layer(s) around the outer side thereof, and an adhesive layer having a thickness of 2-20 μm between the baked enamel layer and the extrusion-coated resin layer. A cross-sectional shape of the baked enamel layer and the extrusion-coated resin layer in the cross-section of the wire is rectangular. In the cross-sectional shape formed by the baked enamel layer and the extrusion-coated resin layer surrounding the conductor in a cross-sectional view, at least a pair of two sides of two pairs of two sides opposing at the upper side and the downside or at the right side and the left side with respect to the conductor meet the conditions that a total thickness of the baked enamel layer and the extrusion-coated resin layer is 80 μm or more.
Abstract:
An inverter surge-resistant insulated wire, having at least one baked enamel layer around the outer periphery of a conductor, and an extrusion-coated resin layer at the outside of the baked enamel layer, wherein a total thickness of the baked enamel layer and the extrusion-coated resin layer is 50 μm or more, a thickness of the baked enamel layer is 60 μm or less, and a thickness of the extrusion-coated resin layer is 200 μm or less, wherein the minimum of tensile elastic modulus of the extrusion-coated resin layer at a range of 25 to 250° C. is 100 MPa or more, wherein a dielectric constant of an insulation layer having a combination of the baked enamel layer and the extrusion-coated resin layer is 3.5 or less at 25° C. and 5.0 or less at 250° C., and wherein a relation between dielectric constant (∈1′) of the baked enamel layer at 250° C. and dielectric constant (∈2′) of the extrusion-coated resin layer at 250° C. satisfies (∈2′/∈1′)>1.
Abstract:
An insulated wire, containing: a conductor having a rectangular cross-section; and an insulating coated film having at least two insulating layers laminated together on the conductor, wherein the laminated insulating coated film is composed of: an enamel insulating layer formed from a thermosetting resin on the outer periphery of the conductor, and an extruded insulating layer formed from a thermoplastic resin on the outer side of the enamel insulating layer, wherein the thickness of the enamel insulating layer is 50 μm or more, and wherein the total thickness (T) and the relative permittivity (ε) at 100° C. of the laminated insulating coated film; and the maximum thickness (Tmax), and the maximum value (εmax) and the minimum value (εmin) of the relative permittivity at 100° C. of one layer among the laminated insulating layers; satisfy all of the following relations: T≥100 μm (1.1) Tmax≤100 μm (1.2) 1.5≤ε≤3.5 (2.1) 1.0≤εmax/εmin≤1.2 (2.2) a coil; and an electrical or electronic equipment.
Abstract:
An insulated wire having a thermosetting resin layer on the outer periphery of a conductor and a thermoplastic resin layer on the outer periphery of the thermosetting resin layer, wherein a total thickness of the thermosetting resin layer and the thermoplastic resin layer is 100 μm or more and 250 μm or less, and a degree of orientation of a thermoplastic resin in said thermoplastic resin layer, that is calculated by the following Formula 1, is 20% or more and 90% or less; a coil and an electric and electronic equipment each having the insulated wire.Formula 1 Degree of orientation H (%)=[(360−ΣWn)/360]×100Wn: A half width of orientation peak in the azimuth angle intensity distribution curve by X-ray diffractionn: the number of orientation peak at a β angle of 0° or more and 360° or less.
Abstract:
An insulated wire, containing: a conductor; a foamed insulating layer; and an unfoamed filled layer on the outer circumference of the foamed insulating layer, in which the filled layer contains a partial discharge resistant material, which insulated wire has all of high partial discharge inception voltage, resistance to partial discharge, heat resistance, and abrasion resistance (scratch resistance).
Abstract:
An insulated wire, having at least one thermosetting resin layer and at least one thermoplastic resin layer in this order, as covering layers, on a conductor having a quadrilateral cross-section, wherein, in a coating thickness of the covering layers, in each side to be formed on 4 sides of the quadrilateral cross-section of said insulated wire, a difference between the maximum value and the minimum value is each 20 μm or less, and a value of the maximum value divided by the minimum value of the whole sides is 1.3 or more; a motor coil; and an electrical or electronic equipment.
Abstract:
An inverter surge-resistant insulated wire comprising a conductor and an enamel resin-insulating laminate that has a foamed region including cells and a non-foamed region including no cells on at least one surface of the foamed region on the conductor, wherein the foamed region is configured such that a non-cell layer including no cells has cell layers formed of closed cells on both surface sides of the non-cell layer, a thickness of the non-cell layer is larger than a thickness of a partition wall among the closed cells, and 5 to 60% of a thickness of the foamed region, and at least 10 the cell layer in the foamed region is formed of a thermosetting resin; an inverter surge-resistant insulated wire having a conductor and the enamel resin-insulating laminate; and electric/electronic equipment.
Abstract:
An insulated wire having a conductor, and a multilayer insulating layer composed of two or more layers coating the conductor, wherein the innermost insulating layer of the multilayer insulating layer is an insulating layer formed of a crystalline thermoplastic resin having a storage elastic modulus of 10 MPa or more at 300° C. and outer insulating layer(s) other than the innermost insulating layer include(s) an insulating layer formed of a crystalline thermoplastic resin having a melting point of 260° C. or higher and a storage elastic modulus of 1,000 MPa or more at 25° C., and adjacent insulating layers have a relationship such that the storage elastic modulus at 25° C. of the thermoplastic resin of the outer insulating layer is equal to or smaller than the inner insulating layer; and electric/electronic equipment formed using the insulated wire as a winding and/or lead wire of a transformer that is incorporated into the electric/electronic equipment.
Abstract:
An insulated wire having a rectangular shaped cross-section, containing: a conductor having a rectangular shaped cross-section; and an insulating layer coated on the conductor, in which the insulating layer has a foamed layer composed of a thermosetting resin containing bubbles, the cross-section of the insulating layer has a shape composed of a flat portion and a corner portion, and the insulating layer satisfies the relationship represented by the following formula: ∈1 (T1/∈1) wherein T1 [μm] represents a thickness of the flat portion; ∈1 represents a relative dielectric constant of the flat portion; T2 [μm] represents a thickness of the corner portion; and ∈2 represents a relative dielectric constant of the corner portion, and an electric/electronic equipment, a motor, or a transformer, using the insulated wire.